Code No. P0A0A: Service plug switch



HIGH VOLTAGE POWER SUPPLY CONTROL SYSTEM CIRCUIT










OPERATION


The service plug switch in the traction battery sets the service plug state to the EV-ECU by means of the service plug switch signal.

DIAGNOSIS CODE SET CONDITIONS




PROBABLE CAUSES




DIAGNOSIS PROCEDURE


STEP 1. Measure the voltage at C-22 traction battery assembly connector.


(1)Check the connection of the service plug. (The service plug switch is set to ON.)
(2)Disconnect the C-22 traction battery connector, and measure the voltage at the traction battery side.
(3)Turn the electric motor switch to the "ON" position.
(4)Measure the voltage between the C-22 traction battery assembly connector terminal No. 4 and the body earth.
OK: Battery voltage

Q. Is the check result normal?

Go to Step 4.
Go to Step 2.

STEP 2. Connector check: C-22 traction battery connector, A-08X EV control relay (relay box) connecter


Q. Is the check result normal?

Go to Step 3.
Repair the damaged connector. Or, correct or replace the relay box.

STEP 3. Check the wiring harness between A-08X EV control relay (relay box) connector terminal No. 1 and C-22 traction battery connector terminal No. 4.


Check the power supply line for open circuit.

Q. Is the check result normal?

Go to Step 4.
Repair the wiring harness.

STEP 4. Measure the resistance at C-22, C-21 traction battery connector.


(1)Disconnect the traction battery connector, and measure the resistance at the traction battery side.
(2)Measure the resistance between the C-22 traction battery connector terminal No. 4 and the C-21 traction battery connecter terminal No. 4. (Refer to .)

Q. Is the check result normal?

Go to Step 5.
Replace the traction battery. (Refer to .) Then go to Step 7.

STEP 5. Connector check: C-21 traction battery connector, C-110 EV-ECU connector


Q. Is the check result normal?

Go to Step 6.
Repair the damaged connector.

STEP 6. Check the wiring harness between C-21 traction battery connector terminal No. 4 and C-110 EV-ECU connector terminal No. 74.


Check the signal lines for open circuit.

Q. Is the check result normal?

Go to Step 7.
Repair the wiring harness.

STEP 7. Diagnosis code recheck


Check again if the diagnosis code is set to the EV-ECU.
(1)Erase the stored diagnosis code.
(2)Set the electric motor switch from the "LOCK" (OFF) position to the "ON" position.
(3)Check if the diagnosis code is set.

Q. Is the diagnosis code set?

Replace the EV-ECU. (Refer to .) Then go to Step 8.
Intermittent malfunction (Refer to GROUP 00 - How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunction .)

STEP 8. Diagnosis code recheck


Check again if the diagnosis code is set to the EV-ECU.
(1)Erase the stored diagnosis code.
(2)Set the electric motor switch from the "LOCK" (OFF) position to the "ON" position.
(3)Check if the diagnosis code is set.

Q. Is the diagnosis code set?

Return to Step 1.
The diagnosis is complete.





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