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Disengage the hook of the rubber boot and push it out of the vehicle (towards under the vehicle).
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1.Remove the inner cable mounting bolts (2 locations).
2.Remove the outer cable mounting bolts (2 locations).
3.Pull out the cable from the traction battery.
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1.Remove the inner cable mounting bolts (2 locations).
2.Remove the outer cable mounting bolts (2 locations).
3.Pull out the cable from the traction battery.
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1.Attach the removed work hole lid and O-ring to the traction battery so that no water, foreign material, etc. enter the inside of the traction battery.
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2.Use the following special tools and 2 wood blocks (100 x 100 x 1500 mm).
(1)
Remove the handle of the EV battery cart (special tool: MB992336) and set the wood blocks.
(2)
When the vehicle is lowered with the lift using the above special tool (MB992336), if the lower stopper lock does not work, use the EV battery lifting cart (special tool: MB992659) instead.
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| note |
For how to use the EV battery lifting cart in detail, refer to the provided "Operation Manual".
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3.With the traction battery installed on the vehicle, remove the mounting bolts (2 at front and 2 at rear of the traction battery).
4.Loosen the remaining mounting bolts (6 locations).
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5.Lower the vehicle with the lift until just before the bottom of the traction battery contacts the wood block.
6.Remove all the mounting bolts on the traction battery.
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7.
| caution |
Be careful of damage due to wiring harness caught or hooked.
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Raise the vehicle with the lift and remove the traction battery.
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8.
| danger |
- Store the traction battery on a place with no risk of wetting.
- Do not bring the traction battery close to fire or heat it to 60°C or more.
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Cover around the air outlet of the traction battery (computer unit portion) with a vinyl sheet or others so that no water, foreign material, etc. enter the inside of the traction battery.
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9.When moving the removed traction battery with a crane or others, use the EV battery sling tool kit (special tool: MB992343) to sling it up in accordance with the following procedure.
- EV battery sling tool kit (MB992343)
- Eye bolts (MB992344 x 4)
- EV battery sling belts (MB992345 x 2)
- Washers (MF450156 x 8)
- Hexagon nuts (MU001480 x 4)
| note |
For how to use the EV battery sling belt in detail, refer to the provided "Operation Manual".
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(1)
Mark the centre of the EV battery sling belt (MB992345) and positions 275 mm right and left from the centre.
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| note |
The marking is intended for alignment of the EV battery sling belt and eye bolt.
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(2)
Install the eye bolts (MB992344), washers (MF450156) and nuts (MU001480) onto the positions (2 each at the right and left) on the traction battery as shown in the figure.
(3)
Pass the EV battery sling belt through the eye bolts and align the marks on the EV battery sling belt to the eye bolt positions.
(4)
Bind 2 EV battery sling belts together and sling up the traction battery with a crane or others.
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1.Install the EV battery guide (special tool: MB992327) onto the 2 traction battery installation positions on the vehicle.
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2.
| caution |
Be careful of damage due to wiring harness caught or hooked.
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Lower the vehicle with the lift while checking the relative positions of the EV battery guide installed on the vehicle and installation hole for the traction battery.
3.Temporarily tighten the traction battery mounting bolts other than those for the EV battery guide installation.
4.Remove the EV battery guide from the vehicle and temporarily tighten the mounting bolts.
5.Tighten all the mounting bolts to the specified torque.
Tightening torque: 115 ± 37 N·m
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1.Install the cable onto the traction battery.
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2.Install the outer cable mounting bolts and inner cable mounting bolts in this order and tighten them to the specified torque.
Tightening torque: 7.0 ± 3.0 N·m
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1.Apply the grease to the O-ring and install it to the cable.
Specified grease: NIGLUBE RM or equivalent
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2.Install the cable onto the traction battery.
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3.Install the outer cable mounting bolts and inner cable mounting bolts in this order and tighten them to the specified torque.
Tightening torque: 7.0 ± 3.0 N·m
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1.Temporarily tighten each mounting bolt on the work hole lid.
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2.Using the torque wrench (special tool: MB992295), tighten 2 mounting bolts at the centre to the specified torque respectively.
Tightening torque: 5.0 ± 2.0 N·m
3.Using the special tool, tighten the remaining mounting bolts to the specified torque respectively.
Tightening torque: 5.0 ± 2.0 N·m
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