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1.As shown in the illustration, use the monkey wrench to hold the control lever (sub) at
the position around the N (neutral) position. Remove the mounting nut.
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1.Slightly lift the output gear assembly to remove the input shaft assembly.
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2.Remove the output gear assembly together with the differential assembly.
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1.Measure the end face where the motor housing bearing is inserted also measure the face
dimension "A" where the motor housing spacer is inserted.
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2.Measure the end face where the motor housing bearing is inserted also measure the face
dimension "B" where the motor housing is installed.
3.Install the input shaft assembly to the transmission case.
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4.Measure the dimension "C" of the input shaft assembly bearing end face from the installation
face of the transmission case.
5.Use the following expression to calculate the amount of end play.
(1)
Amount of end play =
A -
B -
C
6.From the amount of end play calculated in the 5, select the spacer having adequate
dimension.
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Amount of end play mm
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Spacer mm
|
0.99 -
1.08
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0.92
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1.08 -
1.17
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1.01
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1.17 -
1.26
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1.10
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1.26 -
1.35
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1.19
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Standard value: 0.05 -
0.17 mm
(Input shaft bearing end play)
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1.Measure the face where the motor housing spacer is inserted also measure the face dimension
"A" where the motor housing is installed.
2.Install the output gear assembly to the transmission case.
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3.Measure the dimension "B" of the output gear assembly bearing end face from the installation
face of the transmission case.
4.Use the following expression to calculate the amount of end play.
(1)
Amount of end play =
A -
B
5.From the amount of end play calculated in the 4, select the spacer having adequate
dimension.
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Amount of end play mm
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Spacer mm
|
1.19 -
1.28
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1.13
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1.28 -
1.37
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1.22
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1.37 -
1.46
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1.31
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1.46 -
1.55
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1.40
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1.55 -
1.64
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1.49
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Standard value: 0.03 -
0.18 mm
(Out put gear bearing end play)
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1.Measure the face where the motor housing spacer is inserted also measure the face dimension
"A" where the motor housing is installed.
2.Install the differential assembly to the transmission case.
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3.Measure the dimension "B" of differential assembly bearing end face from the installation
face of the transmission case.
4.Use the following expression to calculate the amount of end play.
(1)
Amount of end play =
A -
B
5.From the amount of end play calculated in the 4, select the spacer having adequate
dimension.
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Amount of end play mm
|
Spacer mm
|
0.92 -
1.01
|
0.86
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1.01 -
1.10
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0.95
|
1.10 -
1.19
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1.04
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1.19 -
1.28
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1.13
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1.28 -
1.37
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1.22
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Standard value: 0.05 -
0.17 mm
(Differential bearing end play)
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The input axis torque is measured before the installation. Use the following procedures
to temporarily install the motor housing to the transmission case together with the differential assembly,
the output gear assembly and the input shaft assembly.
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1.Install the output gear assembly together with the differential assembly.
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2.Slightly lift the output gear assembly from the transmission case to install the input
shaft assembly.
3.Install the motor housing to the transmission case.
| note |
This is only the temporary installation to measure the input axis torque. It is not necessary
to apply the sealant.
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4.Tighten the motor housing mounting bolt to the specified torque of 24 ±
3
N·m.
5.By hand, rotate the input shaft assembly approximately 10 times.
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6.To measure the input axis torque, install the vinyl tape to the input shaft assembly.
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7.Install the socket (27) to measure the input axis torque of the input shaft assembly.
Standard value: 0 -
10 N·m
8.If the input axis torque is different from the standard value, select and measure
the spacer again.
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1.To use the special tool rear suspension bush arbor (MB990883) to install the needle bearing
LH to the transmission case.
2.Apply the grease to the needle roller bearing LH roller.
Grease
Brand name: MORI WHITE TA No. 2 (0101011) or equivalent
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1.Using the socket wrench having the outside diameter of Φ22-23, install the control
shaft oil seal to the position shown in the illustration.
| note |
Install the control shaft oil seal not to reach the bottom.
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2.Apply the grease to the control shaft oil seal lip.
Grease
Brand name: MORI WHITE TA No. 2 (0101011) or equivalent
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1.Use the special tool oil seal installer (MD998800) to install the transmission oil seal
LH to the transmission case.
2.Apply the ATF to the transmission oil seal LH lip.
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Use the special tool rear suspension bush arbor (MB990883) install the needle roller bearing
RH to the motor housing.
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1.Use the special tool oil seal installer (MD998717) to install the oil guide to the motor
housing.
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1.Use the special tool crankshaft front oil seal installer (MD998304) to install the input
shaft oil seal to the motor housing.
2.Apply the grease to the input shaft oil seal lip.
Grease
Brand name: MORI WHITE TA No. 2 (0101011) or equivalent
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1.Use the special tool remover base (MB991523) install the transmission oil seal RH to the
motor housing.
2.Apply the ATF to the transmission oil seal RH lip.
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1.Install the park roller support shaft and the park roller support to the transmission
case.
2.
| caution |
When they are installed with the park sprag spring engaged between the
park roller support block and the park sprag, the park sprag cannot be moved.
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Install the park roller support block, the park sprag spring, the park sprag and the park
sprag shaft.
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3.Use a waste cloth to wipe dirt from the transmission case thread hole.
4.Use a waste cloth to wipe dirt from the park roller support block thread hole. Remove
the grease from the places shown in the illustration.
5.After using a waste cloth to wipe dirt from the bolt threads and the lower flange
portion, apply the gear oil at the minimum.
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6.Check that the park sprag spring is not engaged between the park roller support block
and the par sprag.
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7.Install the park roller support block, the park sprag spring, the park sprag and the park
sprag shaft, and install them that was collected to transmission case. Use mounting bolts to
temporarily tighten them.
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8.Check that the park sprag smoothly moves.
9.Install the mounting bolt to the specified torque of 55 ±
5 N·m.
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Install the park roller rod assembly to the position shown in the illustration.
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1.Install the output gear assembly together with the differential assembly.
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2.Slightly lift the output gear assembly from the transmission case to install the input
shaft assembly.
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1.Select and install the spacer to the motor housing. (ADJUSTMENT BEFORE INSTALLATION -
SELECTING SPACER
FOR ADJUSTING EACH END PLAY)
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2.
| caution |
- Evenly apply the sealant not too small or
not too much.
- Thoroughly remove foreign materials such as water, oil and sealant from the surface
where the sealant is applied. Never touch the degreasing surface with a finger.
|
Apply approximately 1.5 mm bead of sealant, as shown in the illustration, to the surface
where the transmission case motor housing is installed.
SEALANT
Brand name: Three bond 1216 or equivalent
3.Install the motor housing to the transmission case.
4.Tighten the motor housing mounting bolt to the specified torque of 24 ±
3
N·m.
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As shown in the illustration, apply the grease to the portion where the transmission case
control shaft (sub) is installed.
Grease
Brand name: MORI WHITE TA No. 2 (0101011) or equivalent
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As shown in the illustration, use the monkey wrench to hold the control lever (sub) at
the position around the N (neutral) position. Tighten the mounting nut to the specified torque
of 22 ±
3 N·m.
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In the direction shown in the illustration, install the breather hose to the transmission
case.
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