Code No. C1542: Fail-safe relay is stuck to OFF









caution
  • If the EPS-ECU sets the diagnosis code No. C1542, diagnose the CAN bus lines. If there is any fault in the CAN bus lines, an incorrect diagnosis code may be set.
  • Before replacing ECU, ensure that the communication circuit is normal.


DIAGNOSIS CODE SET CONDITIONS


The diagnosis code No. C1542 is set when the condition below is satisfied.


CRITERIA FOR JUDGING MALFUNCTION


An abnormality is judged if the relay contact voltage of fail-safe relay is less than 4 V.

PROBABLE CAUSES




DIAGNOSIS PROCEDURE


STEP 1. M.U.T.-III diagnosis code


Recheck if the diagnosis code is set.
(1)Turn the electric motor switch to the "LOCK" (OFF) → "ON" position.
(2)Start the electric motor unit.
(3)Check if the diagnosis code No. C1542 and C1531 are set as the current trouble.

Q. Are the diagnosis code No. C1542 set?

Go to Step 2.
Go to Step 4.

STEP 2. Measure the resistance at B-114-1 EPS-ECU connector.


(1)Disconnect the connector and measure at the wiring harness side.
(2)Measure the resistance between B-114-1 EPS-ECU connector terminal No. 2 and the body earth.
OK: Continuity exists. (300 Ω or more)
(3)Measure the resistance between B-114-1 EPS-ECU connector terminal No. 1 and the body earth.
OK: Continuity exists. (300 Ω or more)

Q. Is the check result normal?

Go to Step 3.
Replace the steering gear & linkage assembly.

STEP 3. Diagnosis code recheck


Recheck if the diagnosis code is set.
(1)Turn the electric motor switch to the "LOCK" (OFF) → "ON" position.
(2)Check if the diagnosis code No. C1542 and C1531 are set as the current trouble.

Q. Are the diagnosis code No. C1542 set?

Replace EPS-ECU.
Intermittent malfunction. (Refer to GROUP 00 - How to Cope with Intermittent Malfunction .)

STEP 4. Measure the resistance at B-114-1 EPS-ECU connector.


(1)Disconnect the connector and measure at the wiring harness side.
(2)Measure the resistance between B-114-1 EPS-ECU connector terminal No. 1 and terminal No. 2.
OK: Continuity exists (2 Ω or less)

Q. Is the check result normal?

Go to Step 5.
Repair the wiring harness and connector, or replace the steering gear box & linkage assembly.

STEP 5. Diagnosis code recheck


Recheck if the diagnosis code is set.
(1)Turn the electric motor switch to the "LOCK" (OFF) → "ON" position.
(2)Start the electric motor unit.
(3)Check if the diagnosis code No. C1542 is set as a current trouble.

Q. Is diagnosis code C1542 set?

Replace EPS-ECU.
Intermittent malfunction. (Refer to GROUP 00 - How to Cope with Intermittent Malfunction .)





Yandex.Metrika
MMC-Manuals.ru