REMOVAL AND INSTALLATION



warning For removal and installation of the passenger’s side air bag module, always observe the service procedures described in GROUP 52B, Air Bag Module and Clock Spring .
The following bolts and screws are used for installing the instrument panel. Bolts and screws are indicated as marks shown in the illustration in the sections of "Removal and Installation" and "Disassembly and Assembly."
Name
Symbol
Size (D × L) mm
Color
Shape
Tapping screw
a
5 × 12
-


b
5 × 16
-
c
5 × 20
-
d
5 × 12
-


e
5 × 16
-
f
5 × 16
Black
Machine flange screw
g
6 × 16
-


Bolt with washer
h
6 × 16
-


i
6 × 16
-


j
6 × 20
-
k
8 × 37
Black
l
8 × 60
-
D: Thread diameter, L: Effective thread length

caution
  • Refer to GROUP 52B-SRS Service Precautions and Air bag Module and Clock Spring before removing the passenger side air bag module.
  • Do not subject the SRS-ECU to any shocks when removing or installing the instrument panel.
PRE-REMOVAL AND POST-INSTALLATION OPERATION
  • Removal and Installation of Front Pillar Trim, Front Pillar Trim Lower, Cowl Side Trim, Scuff Plate (Refer to ).
  • Removal and Installation of Hood Lock Release Handle (Refer to GROUP 42 - Hood ).
  • Removal and Installation of Steering Wheel (Refer to GROUP 37 - Steering Wheel ).
  • Removal and Installation of Steering Shaft (Refer to GROUP 37 - Steering Shaft ).


<LHD>



Removal steps


1.
Glove box assembly


·
Passenger’s air bag cut off switch (Refer to GROUP 52B - Passenger air bag cut off switch ).


·
Passenger’s (front) air bag module (Refer to GROUP 52B - Passenger’s (front) air bag module ).


2.
Centre upper cover < Vehicles with unique panel>


3.
Radio plug <Vehicles without radio and CD player>


4.
Box <Vehicles without radio and CD player>


5.
Unique panel assembly <Vehicles with unique panel> or centre upper panel <Vehicles without unique panel>


6.
Regular charging lid opener handle (Refer to GROUP 42 - Charging lid ).


7.
Under cover


·
Electric remote-controlled mirror switch (Refer to GROUP 51- Outside mirror ).


·
Headlamp levelling switch (Refer to GROUP 54A - Headlamp ).


·
ASC OFF switch (Refer to GROUP 35C - ASC off switch ).


8.
Heated seat switch <Vehicles with heated seat> or hole cover <Vehicle without heated seat>


9.
Instrument panel centre lower panel assembly


10.
Auto A/C controller assembly


·
Passenger’s (front) air bag off switch indicator lamp (Refer to GROUP 52B - Passenger’s air bag off switch indicator lamp )


11.
Instrument panel console panel


12.
Accessory socket


·
Defogger switch (Refer to GROUP 54A - Defogger ).


13.
Instrument panel lower centre


14.
Steering column lower cover


15.
Steering column upper cover


16.
Meter bezel


·
Combination meter (Refer to 54A - Combination meter ).


17.
Hazard warning lamp switch (Refer to GROUP 54A - Hazard warning lamp switch ).


18.
Instrument front panel


·
Peripheral connectors and clamps of the steering column assembly (Refer to GROUP 37 - Steering shaft ).


·
Instrument panel harness connection


19.
Instrument panel assembly

CLIP AND CLAW POSITIONS




note Each number in the illustration indicates a part number.


<RHD>



Removal steps


1.
Glove box assembly


2.
Centre upper cover < Vehicles with unique panel>


3.
unique panel assembly <Vehicles with unique panel> or centre upper panel <Vehicles without unique panel>


4.
Regular charging lid opener handle (Refer to GROUP 42 - Charging lid ).


5.
Under cover


6.
Heated seat switch <Vehicles with heated seat> or hole cover <Vehicle without heated seat>


7.
Centre lower panel


8.
Heater control panel assembly (Refer to GROUP 55 - Heater control unit ).


9.
Instrument front panel console panel


·
Passenger’s air bag cut off switch (Refer to GROUP 52B - Passenger’ air bag cut off switch ).


·
Passenger’s air bag off indicator lamp (Refer to GROUP 52B - Passenger’s air bag off indicator lamp ).


10.
Steering column upper cover


11.
Steering column lower cover


·
Electric remote-controlled door mirror switch (Refer to GROUP 51- Outside mirror ).


·
ASC OFF switch (Refer to GROUP 35C - ASC off switch ).


·
Rear defogger switch (Refer to GROUP 54A - Defogger ).


·
Headlamp levelling switch (Refer to GROUP 54A - Headlamp ).


12.
Switch panel


13.
Meter bezel


·
Combination meter (Refer to 54A - Combination meter ).


14.
Hazard warning lamp switch (Refer to GROUP 54A - Hazard warning lamp switch ).


·
Lighting control sensor (Refer to GROUP 54A - Head lamp ).


15.
Instrument front panel


·
Peripheral connectors and clamps of the steering column assembly (Refer to GROUP 37 - Steering shaft ).


·
Junction block and body harness connection


·
SRS-ECU connector (Refer to GROUP 52B - SRS control unit (SRS-ECU) ).


16.
Instrument panel assembly

CLIP AND CLAW POSITIONS




note Each number in the illustration indicates a part number.





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