MSB is released for this page as follows:
Release DateSubjectMSB No.
2012-05-21TROUBLE SHOOTING OF ELECTRIC MOTOR UNITMSB-12EXML54-001

Code No. P1A17: High-voltage system error (3)



caution If there is any problem in the CAN bus lines, an incorrect diagnosis code may be set. Prior to this diagnosis, always diagnose the CAN bus lines.
REGULAR CHARGING CONTROL SYSTEM CIRCUIT





OPERATION




DIAGNOSIS CODE SET CONDITIONS




PROBABLE CAUSES




DIAGNOSIS PROCEDURE


STEP 1. M.U.T.-III CAN bus diagnosis


Use the M.U.T.-III to diagnose the CAN bus lines.

Q. Is the check result normal?

Go to Step 3.
Repair the CAN bus line. (Refer to GROUP 54C - Troubleshooting .) Then go to Step 2.

STEP 2. Diagnosis code recheck after resetting CAN bus lines


Check again if the diagnosis code No. P1A17 is set to the EV-ECU.
(1)Erase the stored diagnosis code.
(2)Set the electric motor switch from the "LOCK" (OFF) position to the "ON" position.
(3)Set the electric motor switch to the "START" position, and start the electric motor unit.
(4)Check if the diagnosis code is set.

Q. Is the diagnosis code set?

Go to Step 3.
This diagnosis is complete.

STEP 3. Use M.U.T.-III to confirm a diagnosis code of other systems.


Check if the diagnosis code No. P1A1B is set to the MCU.

Q. Is the diagnosis code set?

Carry out troubleshooting for the diagnosis code P1A1B. (Refer to .) Then go to Step 4.
Go to Step 4.

STEP 4. Connector check: G-18, G-19 main battery connector, G-05, G-06 MCU connector


danger When servicing the high voltage system parts, always shut off the high voltage by removing the service plug (refer to ).
danger Be sure to wear the specified protective equipment when removing the service plug.

Q. Is the check result normal?

Go to Step 5.
Replace the wiring harness.

STEP 5. Check the wiring harness between G-05, G-06 MCU connector terminal and G-18, G-19 main battery connector terminal.


danger When servicing the high voltage system parts, always shut off the high voltage by removing the service plug (refer to ).
danger Be sure to wear the specified protective equipment when removing the service plug.
Check the high-voltage line for open circuit.

Q. Is the check result normal?

Go to Step 6.
Replace the wiring harness.

STEP 6. Diagnosis code recheck


Check again if the diagnosis code is set to the EV-ECU.
(1)Erase the stored diagnosis code.
(2)Set the electric motor switch from the "LOCK" (OFF) position to the "ON" position.
(3)Set the electric motor switch to the "START" position, and start the electric motor unit.
(4)Check if the diagnosis code is set.

Q. Is the diagnosis code set?

Replace the main battery assembly. (Refer to .) Then go to Step 7.
Intermittent malfunction (Refer to GROUP 00 - How to Use Troubleshooting/Inspection Service Points - How to Cope with Intermittent Malfunction .)

STEP 7. Diagnosis code recheck


Check again if the diagnosis code is set to the EV-ECU.
(1)Erase the stored diagnosis code.
(2)Set the electric motor switch from the "LOCK" (OFF) position to the "ON" position.
(3)Set the electric motor switch to the "START" position, and start the electric motor unit.
(4)Check if the diagnosis code is set.

Q. Is the diagnosis code set?

Return to Step 1.
The diagnosis is complete.





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