If there is any problem in the CAN bus lines, an incorrect diagnosis code may be set. Prior to this diagnosis, always diagnose the CAN bus lines.
OPERATION
The on board charger communicates with EV-ECU via CAN.
DIAGNOSIS CODE SET CONDITIONS
When the time-out of the on board charger CAN data is determined, the diagnosis code No. U111D will be set.
PROBABLE CAUSES
Damaged wiring harness or connector(s)
Malfunction of the on board charger CAN data system
DIAGNOSIS PROCEDURE
STEP 1. M.U.T.-III CAN bus diagnosis
Use the M.U.T.-III to diagnose the CAN bus lines.
Q.
Is the check result normal?
Go to Step 3.
Repair the CAN bus line. (Refer to GROUP 54C - Troubleshooting .) Then go to Step 2.
STEP 2. Diagnosis code recheck after resetting CAN bus lines
Check again if the diagnosis code No. U111D is set to the EV-ECU.
(1)Erase the stored diagnosis code.
(2)Set the electric motor switch from the LOCK (OFF) position to the ON position.
(3)Check if the diagnosis code is set.
Q.
Is the diagnosis code set?
Go to Step 3.
This diagnosis is complete.
STEP 3. Diagnosis code recheck
Check again if the diagnosis code is set to the EV-ECU.
(1)Erase the stored diagnosis code.
(2)Set the electric motor switch from the LOCK (OFF) position to the ON position.
(3)Check if the diagnosis code is set.
Q.
Is the diagnosis code set?
Replace the on board charger. (Refer to .)
Go to Step 4.
STEP 4. Diagnosis code recheck
Check again if the diagnosis code is set to the EV-ECU.
(1)Erase the stored diagnosis code.
(2)Set the electric motor switch from the LOCK (OFF) position to the ON position.
(3)Check if the diagnosis code is set.
Q.
Is the diagnosis code set?
Replace the EV-ECU. (Refer to .)
A poor connection, open circuit of the wiring harness or other intermittent malfunction is present in the CAN bus line between the on board charger and EV-ECU (Refer to GROUP 00 - How to Use Troubleshooting/Inspection Service Points, How to Handle Intermittent Malfunction)