
HOW TO USE THIS MANUAL
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS

CONTENTS OF TROUBLESHOOTING

DIAGNOSIS FUNCTION

HOW TO USE THE INSPECTION PROCEDURES

CONNECTOR MEASUREMENT SERVICE POINTS

INSPECTION SERVICE POINTS FOR A BLOWN FUSE

HOW TO COPE WITH INTERMITTENT MALFUNCTIONS

HOW TO TREAT PAST TROUBLE
VEHICLE IDENTIFICATION

MODELS

VEHICLE IDENTIFICATION NUMBER (CHASSIS NUMBER)

VEHICLE INFORMATION CODE PLATE

MANUFACTURER''S PLATE

MOTOR MODEL STAMPING
GENERAL DATA AND SPECIFICATIONS
PRECAUTIONS BEFORE SERVICE

PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE

SERVICE PLUG REMOVAL STEPS CHECK SHEET

SERVICING ELECTRICAL SYSTEM<AUXILIARY BATTERY>

PRECAUTIONS AT CHARGING

PRECAUTIONS WHEN NOT IN USE FOR LONG PERIOD

ACTIONS TO BE TAKEN DURING BODY PAINTING

PROCEDURE FOR MAIN BATTERY ACCEPTANCE JUDGMENT

ACTIONS TO BE TAKEN AT MAIN BATTERY WATER INTRUSION

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

PROCEDURES FOR WRITING BMU LEARNING VALUE

RESET ESTIMATED INFORMATION AND CONTROL INFORMATION OF MAIN BATTERY CAPACITY

MULTI USE TESTER (M.U.T.-III) SUB ASSEMBLY

HOW TO PERFORM CHASSIS NUMBER (Chassis No.) WRITING

CODING LIST

VEHICLE WASHING

PRECAUTIONS FOR INSTALLATION OF ON-VEHICLE RADIO TRANSMISSION EQUIPMENT

FORM-IN-PLACE GASKET (FIPG)
ACTIONS TO BE TAKEN WHEN DRIVEN ON FLOODED ROAD
SUPPORT LOCATIONS FOR LIFTING AND JACKING
TOWING AND HOISTING
STANDARD PART/TIGHTENING-TORQUE TABLE
NOTICE BOARD
HOW TO READ WIRING DIAGRAMS
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE

COOLANT LEVEL CHECK

COOLANT CONCENTRATION TEST

COOLANT CHANGE

COOLANT LEAK CHECK

RADIATOR CAP OPENING PRESSURE CHECK

WATER PUMP RELAY CONTINUITY CHECK

FAN CONTROL RELAY CONTINUITY CHECK

COOLING FAN MOTOR CHECK

COOLING FAN RESISTOR CHECK

COOLANT TEMPERATURE SENSOR CHECK AND REPLACEMENT
WATER PUMP
WATER HOSE AND WATER PIPE
COOLING MODULE ASSEMBLY
COOLING FAN RESISTOR
LUBRICANTS
ON-VEHICLE SERVICE

TRANSMISSION OIL LEVEL CHECK

TRANSMISSION OIL CHANGE

SELECTOR LEVER OPERATION CHECK

KEY INTERLOCK MECHANISM CHECK

SHIFT LOCK MECHANISM CHECK

SHIFT POSITION SENSOR CONTINUITY CHECK
TRANSMISSION CONTROL

TRANSMISSION CONTROL REMOVAL AND INSTALLATION

KEY INTERLOCK AND SHIFT LOCK MECHANISM REMOVAL AND INSTALLATION
SHIFT POSITION SWITCH
TRANSMISSION ASSEMBLY
GENERAL INFORMATION
GENERAL SPECIFICATION
SERVICE SPECIFICATIONS
LUBRICANTS
SEALANTS
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
TORQUE SPECIFICATION
SPECIAL TOOLS
TRANSMISSION
INPUT SHAFT
OUTPUT GEAR
DIFFERENTIAL
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
REAR AXLE HUB ASSEMBLY
DRIVESHAFT ASSEMBLY
SERVICE SPECIFICATIONS
LUBRICANT(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE

FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT

LOWER ARM BALL JOINT AXIAL PLAY CHECK

BALL JOINT DUST COVER CHECK
STRUT ASSEMBLY
LOWER ARM
STABILIZER BAR
FRONT AXLE No.1 CROSSMEMBER
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
SHOCK ABSORBER AND COIL SPRING
LOWER ARM AND LATERAL ROD ASSEMBLY
AXLE ASSEMBLY
SERVICE SPECIFICATIONS
LUBRICANTS
SPECIAL TOOLS
ON-VEHICLE SERVICE

BRAKE PEDAL CHECK AND ADJUSTMENT

BRAKE BOOSTER OPERATING CHECK

CHECK VALVE OPERATION CHECK

BRAKE ELECTRIC VACUUM PUMP RELAY CONTINUITY CHECK

BRAKE VACUUM LINE CHECK

BRAKE ELECTRIC VACUUM PUMP CHECK

BASIC BRAKE SYSTEM BLEEDING

BRAKE FLUID LEVEL SWITCH CHECK

BRAKE PAD CHECK

BRAKE PAD REPLACEMENT

BRAKE DISC CHECK

BRAKE DRAG FORCE CHECK

BRAKE LINING THICKNESS CHECK

BRAKE DRUM INSIDE DIAMETER CHECK

BRAKE LINING AND BRAKE DRUM CONTACT CHECK
BRAKE PEDAL
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY REMOVAL AND INSTALLATION<LHD>

MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY REMOVAL AND INSTALLATION<RHD>
BRAKE ELECTRIC VACUUM PUMP
FRONT DISC BRAKE ASSEMBLY

FRONT DISC BRAKE ASSEMBLY REMOVAL AND INSTALLATION

FRONT DISC BRAKE ASSEMBLY DISASSEMBLY AND REASSEMBLY
INSPECTION
REAR DRUM BRAKE
SERVICE SPECIFICATIONS
SPECIAL TOOLS
TROUBLESHOOTING

DIAGNOSIS TROUBLESHOOTING FLOW

NOTES WITH REGARD TO DIAGNOSIS

ABS WARNING LAMP INSPECTION

DIAGNOSIS FUNCTION

DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES


CODE NO. C1200, C1205, C1210, C1215 ABS SENSOR (OPEN CIRCUIT OR SHORT CIRCUIT)


CODE NO. C1201, C1206, C1211, C1216 ABS SENSOR (OPEN CIRCUIT OR SHORT CIRCUIT)


CODE NO. C1225 ABS SENSOR SYSTEM (OUTPUT SIGNAL MALFUNCTION)


CODE NO. C1226, C1231, C1236, C1241, C1246, C1251, C1256, C1261, C1300, C1305, C1310, C1315 CONTROL SOLENOID VALVE SYSTEM


CODE NO. C1266, C1273, C1274 MOTOR SYSTEM


CODE NO. C1276, C1278, C1279 VALVE RELAY SYSTEM


CODE NO. C1340 STOP LAMP SWITCH


CODE NO. C1364 BRAKE FLUID PRESSURE SENSOR MALFUNCTION


CODE NO. C1366 ABNORMALITY IN G AND YAW RATE SENSOR (LATERAL G AND YAW RATE SENSOR)


CODE NO. C1371 YAW RATE SENSOR SIGNAL MALFUNCTION


CODE NO. C1385 YAW RATE SENSOR FUNCTION DECREASE, NO. C1621 G AND YAW RATE SENSOR INCORRECT ATTACHMENT


CODE NO. C1387 LATERNAL G SENSOR FUNCTION DECREASE


CODE NO. C1394 STEERING WHEEL SENSOR NEUTRAL POINT NOT LEARNED


CODE NO. C1396 TORQUE INPUT REFUSAL, C139A MOTOR TORQUE FAIL


CODE NO. C1505 STEERING WHEEL SENSOR MALFUNCTION


CODE NO. C1555 OUTPUT ERROR IN STEERING WHEEL SENSOR


CODE NO. C1607 TCL/ACTIVE STABILITY CONTROL SYSTEM-ECU


CODE NO. C1640 VARIANT CODING NOT COMPLETED


CODE NO. C1860, C1861 POWER SUPPLY SYSTEM


CODE NO. C1864 ABNORMALITY IN G AND YAW RATE SENSOR OPERATION VOLTAGE


CODE NO. U1073 BUS OFF


CODE NO. U1100 EV-ECU CAN TIME-OUT


CODE NO. U1104 STEERING WHEEL SENSOR TIME OUT


CODE NO. U1105 G AND YAW LATE SENSOR TIME-OUT ERROR


CODE NO. U1108 COMBINATION METER TIME-OUT ERROR


CODE NO. U1109: ETACS CAN TIME-OUT


CODE NO. U111B MCU CAN TIME-OUT


CODE No. U1128 METER (CAN MESSAGE)


CODE No. U1190 NO RECEIVE FAULT DETECT SIGNAL


CODE No. U1200 SAS PARITY ERROR, U1204 SAS MESSAGE COUNTER ERROR


CODE No. U1201 YAW RATE SENSOR PARITY ERROR, U1205 G AND YAW RATE MESSAGE COUNTER ERROR


CODE No. U1207 INVALID DATA RECEIVED FROM EV ECU

SYMPTOM CHART
SYMPTOM PROCEDURES


THE SCAN TOOL CAN NOT COMMUNICATE WITH TCL/ACTIVE STABILITY CONTROL SYSTEM-ECU


ASC OFF INDICATOR LAMP FLASHES AT A RATE OF 2HZ.


BRAKE WARNING LAMP DOES NOT ILLUMINATE WHEN THE ELECTRIC MOTOR SWITCH IS TURNED TO ON POSITION.


ABS WARNING LAMP DOES NOT ILLUMINATE WHEN THE ELECTRIC MOTOR SWITCH IS TURNED TO ON POSITION.


ABS WARNING LAMP STAYS ON AFTER THE ELECTRIC MOTOR UNIT IS STARTED.


ASC INDICATOR LAMP STAYS ON AFTER THE ELECTRIC MOTOR UNIT IS STARTED.


ASC OFF INDICATOR LAMP STAYS ON AFTER THE ELECTRIC MOTOR UNIT IS STARTED.


WHEN THE TCL SWITCH IS PUSHED, TCL SYSTEM CANNOT BE DISABLED.


ABNORMALITY IN BRAKE OPERATION


ABNORMAL ACTIVE STABILITY CONTROL SYSTEM OPERATION


TCL/ACTIVE STABILITY CONTROL SYSTEM-ECU POWER SUPPLY CIRCUIT SYSTEM


ABS/STABILITY CONTROL/TCL OPERATES TOO FREQUENTLY.

DATA LIST REFERENCE TABLE

ACTUATOR TEST REFERENCE TABLE

CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE

HYDRAULIC UNIT CHECK

REMEDY FOR A DISCHARGED BATTERY

G AND YAW RATE SENSOR CALIBRATION

STEERING WHEEL SENSOR CALIBRATION

BRAKE FLUID PRESSURE SENSOR CALIBRATION
ASC OFF SWITCH
HYDRAULIC UNIT
WHEEL SPEED SENSOR
G AND YAW RATE SENSOR
STEERING WHEEL SENSOR
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SPECIAL TOOL(S)
TROUBLESHOOTING

DIAGNOSIS TROUBLESHOOTING FLOW

DIAGNOSIS FUNCTION

CHECK OF ELECTRIC POWER STEERING SYSTEM (EPS) WARNING LAMP

DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES


C1511/C1512 TORQUE SENSOR ABNORMALITY


C1513 LARGE DIFFERENCE BETWEEN MAIN TORQUE SENSOR AND SUB TORQUE SENSOR


C1514 TORQUE SENSOR POWER SUPPLY ABNORMALITY


C1521 VEHICLE SPEED SENSOR INPUT MALFUNCTION


CODE No. C1522 CRANK ANGLE SENSOR


C1531 MOTOR TERMINAL VOLTAGE ABNORMALITY


C1532 OVER REAL CURRENT OF MOTOR


C1534 UNDER REAL CURRENT OF MOTOR


C1541 LOCKING FAIL-SAFE RELAY ON


C1542 FAIL-SAFE RELAY STUCK OFF


C1607 CONTROL UNIT MALFUNCTION


C1860 POWER SUPPLY VOLTAGE ABNORMALITY (HIGH VOLTAGE)


C1861 POWER SUPPLY VOLTAGE ABNORMALITY (LOW VOLTAGE)


U1073 BUS OFF


CODE No. U1100 EV ECU CAN timeout(1)


U1102 ABS-ECU TIME-OUT


CODE No. U1108 METER CAN TIMEOUT/NOT EQUIPPED


CODE No. U1109 ETACS CAN TIMEOUT/NOT EQUIPPED


CODE No. U1120 EV ECU (CAN MESSAGE)


U1122 ABS-ECU FAIL INFORMATION


U1128 COMBINATION METER-RELATED CAN COMMUNICATION FAILURE INFORMATION


CODE No. U1190 NO RECEIVE FAULT DETECT SIGNAL


CODE No. U1432 DYNAMIC RANGE ERROR

SYMPTOM CHART
SYMPTOM PROCEDURES


M.U.T.-III CANNOT COMMUNICATE WITH ELECTRIC POWER STEERING SYSTEM (EPS) <CAN COMMUNICATION SYSTEM CHECK>


M.U.T.-III CANNOT COMMUNICATE WITH ELECTRIC POWER STEERING SYSTEM (EPS) <ECU POWER SUPPLY CIRCUIT SYSTEM CHECK>


ELECTRIC POWER STEERING SYSTEM (EPS) WARNING LAMP ILLUMINATES BUT DIAGNOSIS CODE IS NOT STORED.

DATA LIST REFERENCE TABLE

CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE

STEERING WHEEL FREE PLAY CHECK

STEERING ANGLE CHECK

TIE ROD END BALL JOINT STARTING TORQUE CHECK

STATIONARY STEERING EFFORT CHECK

STEERING WHEEL RETURN TO CENTER CHECK

BALL JOINT DUST COVER INSPECTION

STEERING COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM CHECK
STEERING WHEEL
STEERING SHAFT
POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING GEAR BOX AND LINKAGE REMOVAL AND INSTALLATION

INSPECTION

POWER STEERING GEAR BOX AND LINKAGE DISASSEMBLY AND REASSEMBLY

TIE ROD END BALL JOINT DUST COVER REPLACEMENT
ELECTRIC POWER STEERING CONTROL UNIT (EPS-ECU)
HOOD

SEALANT(S) OR ADHESIVE(S)
ON-VEHICLE SERVICE


ADJUSTMENT OF CLEARANCE AROUND HOOD


ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER


ADJUSTMENT OF HOOD HEIGHT
HOOD
FENDER
SPLASH SHIELD
CHARGING LID
WINDOW GLASS

SEALANT(S) OR ADHESIVE(S)

LUBRICANT(S)

SPECIAL TOOL(S)

GENERAL INFORMATION
WINDSHIELD
DELTA WINDOW GLASS
TAILGATE WINDOW GLASS
DOOR

SERVICE SPECIFICATION(S)

SEALANT(S) OR ADHESIVE(S)

LUBRICANT(S)

SPECIAL TOOL(S)
TROUBLESHOOTING

SYMPTOM CHART<CENTRAL DOOR LOCKING SYSTEM>
SYMPTOM PROCEDURES<CENTRAL DOOR LOCKING SYSTEM>


CENTRAL DOOR LOCKING SYSTEM DOES NOT OPERATE


SOME DOORS DO NOT LOCK OR UNLOCK


SELECTOR "P" POSITION-LINKED DOOR UNLOCK FUNCTION DOES NOT OPERATE.

SYMPTOM CHART<POWER WINDOWS>
SYMPTOM PROCEDURES<POWER WINDOWS>


POWER WINDOWS DO NOT WORK AT ALL


POWER WINDOW MAIN SWITCH CANNOT OPERATE DRIVER''S WINDOW


POWER WINDOW SUB SWITCH CANNOT OPERATE PASSENGER''S OR REAR WINDOWS.


POWER WINDOW MAIN SWITCH CANNOT OPERATE EITHER OF PASSENGER''S OR REAR POWER WINDOWS


POWER WINDOW TIMER FUNCTION DOES NOT WORK NORMALLY
ON-VEHICLE SERVICE


DOOR FIT ADJUSTMENT


DOOR WINDOW GLASS ADJUSTMENT


POWER WINDOW CHECK


ADJUSTMENT AND REPLACEMENT WHEN POWER WINDOWS FAIL


POWER WINDOW TIMER FUNCTION CHECK


POWER WINDOW OPERATING CURRENT CHECK


POWER WINDOW RELAY CHECK


CENTRAL DOOR LOCKING SYSTEM INSPECTION


CHECK OF KEY LOCK PREVENTION FUNCTION


SHIFT "P" INTERLINK DOOR UNLOCK FUNCTION CHECK


DOOR OUTSIDE HANDLE PLAY CHECK


DOOR INSIDE HANDLE PLAY ADJUSTMENT


CUSTOMISATION FUNCTION
DOOR ASSEMBLY
DOOR GLASS AND REGULATOR
DOOR HANDLE AND LATCH
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP
TAILGATE

SEALANT(S) OR ADHESIVE(S)

LUBRICANT(S)

SPECIAL TOOL(S)
TROUBLESHOOTING

SYMPTOM CHART
SYMPTOM PROCEDURES

INPUT SIGNAL CHART
INPUT SIGNAL PROCEDURES
ON-VEHICLE SERVICE
TAILGATE
TAILGATE HANDLE AND LATCH
KEYLESS ENTRY SYSTEM

SERVICE SPECIFICATION(S)

SPECIAL TOOL(S)
TROUBLESHOOTING

SYMPTOM CHART
SYMPTOM PROCEDURES


KEYLESS ENTRY SYSTEM DOES NOT OPERATE


THE DOME LAMP, THE HAZARD WARNING LAMPS AND THE HORN DO NOT OPERATE THROUGH THE ANSWERBACK FUNCTION.


AFTER THE DOORS ARE UNLOCKED BY USING THE KEYLESS ENTRY SYSTEM, THE TIMER LOCK FUNCTION DOES NOT WORK.


MULTIMODE KEYLESS ENTRY FUNCTION DOES NOT WORK AT ALL.
ON-VEHICLE SERVICE


KEYLESS ENTRY SYSTEM INSPECTION


KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION


MULTIMODE KEYLESS ENTRY FUNCTION CHECK


METHOD OF REGISTERING A SECRET CODE


CUSTOMISATION FUNCTION
TRANSMITTER
LOOSE PANEL
FRONT BUMPER ASSEMBLY

SEALANT(S) OR ADHESIVE(S)

FRONT BUMPER ASSEMBLY REMOVAL AND INSTALLATION

FRONT BUMPER ASSEMBLY DISASSEMBLY AND REASSEMBLY
REAR BUMPER ASSEMBLY
MOULDINGS
GARNISHES
DOOR SASH TAPE
SIDE AIR DAM
UNDER COVER
TAILGATE SPOILER
WINDSHIELD WIPER AND WASHER

SERVICE SPECIFICATION(S)

LUBRICANT(S)

SPECIAL TOOL(S)
TROUBLESHOOTING


DIAGNOSIS TROUBLESHOOTING FLOW


SYMPTOM CHART


THE WINDSHIELD WIPERS DO NOT WORK AT ALL


THE WINDSHIELD WIPERS DO NOT WORK WHEN THE WIPER SWITCH IS AT INT, WASHER OR MIST POSITION.


THE WINDSHIELD WIPERS DO NOT STOP AT THE SPECIFIED PARK POSITION


THE WINDSHIELD WIPERS DO NOT WORK NORMALLY


THE INTERMITTENT WIPER INTERVAL CANNOT BE ADJUSTED BY OPERATING THE WINDSHIELD INTERMITTENT WIPER VOLUME CONTROL


THE INTERMITTENT WIPER INTERVAL IS NOT CHANGED ACCORDING TO THE VEHICLES SPEED


THE WINDSHIELD WASHER DOES NOT WORK
ON-VEHICLE SERVICE
WINDSHIELD WIPER
WINDSHIELD WASHER
REAR WIPER AND WASHER

SERVICE SPECIFICATION(S)
TROUBLESHOOTING


DIAGNOSIS TROUBLESHOOTING FLOW


SYMPTOM CHART


THE REAR WIPER DO NOT WORK AT ALL


THE REAR WIPER DOES NOT STOP AT THE SPECIFIED PARK POSITION


WHEN THE SELECTOR LEVER IS MOVED TO R POSITION DURING THE REAR WIPER OPERATION, THE REAR WIPER DOES NOT OPERATE AT THE CONTINUOUS MODE


THE REAR WASHER DOES NOT WORK
ON-VEHICLE SERVICE
REAR WIPER AND WASHER
MARK
OUTSIDE MIRROR

SERVICE SPECIFICATION(S)

SPECIAL TOOL(S)
TROUBLESHOOTING


DIAGNOSIS TROUBLESHOOTING FLOW


SYMPTOM CHART


ELECTRIC RETRACTABLE REMOTE CONTROLLED DOOR MIRROR DOES NOT WORK AT ALL


LEFT OR RIGHT SIDE ELECTRIC RETRACTABLE REMOTE CONTROLLED DOOR MIRROR DOES NOT WORK


ELECTRIC RETRACTABLE REMOTE CONTROLLED DOOR MIRROR TIMER FUNCTION DOES NOT WORK


VEHICLE SPEED-DEPENDENT UNFOLDING FUNCTION DOES NOT WORK NORMALLY


INSPECTION OF IGNITION SWITCH POSITION-LINKED FOLDING AND UNFOLDING FUNCTION FOR OUTSIDE MIRRORS


INSPECTION OF KEYLESS ENTRY SYSTEM-LINKED FOLDING AND UNFOLDING FUNCTION FOR OUTSIDE MIRRORS


ALL HEATED DOOR MIRRORS DO NOT OPERATE


RIGHT OR LEFT HEATED DOOR MIRROR DOES NOT OPERATE
ON-VEHICLE SERVICE


INSPECTION OF IGNITION SWITCH POSITION-LINKED FOLDING AND UNFOLDING FUNCTION FOR OUTSIDE MIRRORS


INSPECTION OF OUTSIDE MIRROR TIMER FUNCTION


CUSTOMIZATION FUNCTION
OUTSIDE MIRROR
SERVICE SPECIFICATIONS
SPECIAL TOOLS
INSTRUMENT PANEL ASSEMBLY

INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION

INSTRUMENT PANEL ASSEMBLY DISASSEMBLY AND ASSEMBLY
FLOOR CONSOLE ASSEMBLY
TRIMS
INTERIOR TRIM
TAILGATE TRIM
DOOR TRIM
HEADLINING
SEAT ASSEMBLY
FRONT SEAT ASSEMBLY


FRONT SEAT ASSEMBLY REMOVAL AND INSTALLATION


FRONT SEAT ASSEMBLY INSPECTION (DISASSEMBLY AND REASSEMBLY)<VEHICLES WITH HEATED SEAT>


FRONT SEAT ASSEMBLY DISASSEMBLY AND REASSEMBLY
REAR SEAT ASSEMBLY
SEAT BELT
FRONT SEAT BELT
REAR SEAT BELT
TETHER ANCHOR
GENERAL DESCRIPTION
SERVICE PRECAUTIONS
SPECIAL TOOL(S)
TEST EQUIPMENTS
TROUBLESHOOTING

DIAGNOSIS TROUBLESHOOTING FLOW

DIAGNOSIS FUNCTION

SRS WARNING LAMP CHECK

PASSENGER''S AIR BAG OFF INDICATOR LAMP CHECK

DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES


DTC B1400 DRIVER''S AIR BAG SQUIB SHORT-CIRCUITED


DTC B1401 DRIVER''S AIR BAG SQUIB OPEN-CIRCUITED


DTC B1402 DRIVER''S AIR BAG SQUIB DRIVE CIRCUIT (EARTH SIDE) SHORT-CIRCUITED


DTC B1403 DRIVER''S AIR BAG SQUIB DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORT-CIRCUITED


DTC B1404 SYSTEM INSIDE SRS-ECU


DTC B1410 FRONT PASSENGER''S AIR BAG SQUIB SHORT-CIRCUITED


DTC B1411 FRONT PASSENGER''S AIR BAG SQUIB OPEN-CIRCUITED


DTC B1412 FRONT PASSENGER''S SIDE AIR BAG SQUIB DRIVE CIRCUIT (EARTH SIDE) SHORT-CIRCUITED


DTC B1413 FRONT PASSENGER''S SIDE AIR BAG SQUIB DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORT-CIRCUITED


DTC B1420 SIDE-AIRBAG SQUIB (RH) SHORT-CIRCUITED


DTC B1421 SIDE-AIRBAG SQUIB (RH) OPEN-CIRCUITED


DTC B1422 SIDE-AIRBAG SQUIB (RH) DRIVE CIRCUIT (EARTH SIDE) SHORTED


DTC B1423 SIDE-AIRBAG SQUIB (RH) DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORTED


DTC B1426 G-SENSOR OF SIDE IMPACT SENSOR (RH)FAILURE


DTC B1428 SIDE IMPACT SENSOR (RH) COMMUNICATION ERROR


DTC B1430 SIDE-AIRBAG SQUIB (LH) SHORT-CIRCUITED


DTC B1431 SIDE-AIRBAG SQUIB (LH) OPEN-CIRCUITED


DTC B1432 SIDE-AIRBAG SQUIB (LH) DRIVE CIRCUIT (GROUND SIDE) SHORTED


DTC B1433 SIDE-AIRBAG SQUIB (LH) DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORTED


DTC B1438 SIDE IMPACT SENSOR (LH) COMMUNICATION ERROR


DTC B1440 CURTAIN AIR BAG SQUIB (RH) SHORT-CIRCUITED


DTC B1441 CURTAIN AIR BAG SQUIB (RH) OPEN-CIRCUITED


DTC B1442 CURTAIN AIR BAG SQUIB (RH) DRIVE CIRCUIT (EARTH SIDE) SHORTED


DTC B1443 CURTAIN AIR BAG SQUIB (RH) DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORTED


DTC B1450 CURTAIN AIR BAG SQUIB (LH) SHORT-CIRCUITED


DTC B1451 CURTAIN AIR BAG SQUIB (LH) OPEN-CIRCUITED


DTC B1452 CURTAIN AIR BAG SQUIB (LH) DRIVE CIRCUIT (EARTH SIDE) SHORTED


DTC B1453 CURTAIN AIR BAG SQUIB (LH) DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORTED


DTC B1476 POWER SUPPLY VOLTAGE [IG1 (A) VOLTAGE] DROPS ABNORMALLY


DTC B1488 AIR BAG OFF INDICATOR LAMP CIRCUIT MALFUNCTION


DTC B1489 AIR BAG OFF INDICATOR LAMP OPEN-CIRCUITED


DTC B1489 AIR BAG OFF INDICATOR LAMP OPEN-CIRCUITED


DTC B1499 IGNITION OF THE AIR BAG COMPLETED


DTC B1509 INCORRECT SRS-ECU


DTC B1519 SRS-ECU CONNECTOR LOCK OUT OF ORDER


DTC B1547 CUT OFF FOR PASSENGER''S FRONT AIR BAG


DTC B1551 SRS WARNING LAMP CIRCUIT OPEN-CIRCUITED


DTC B1551 SRS WARNING LAMP CIRCUIT OPEN-CIRCUITED


DTC B1574 PASSENGER''S AIR BAG CUT OFF SWITCH CIRCUIT OPEN


DTC B1581 PASSENGER''S AIR BAG CUT OFF SWITCH WRONG INSTALLTION


DTC B1595 FRONT IMPACT SENSOR LH SYSTEM


DTC B1603 DRIVER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM


DTC B1604 DRIVER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM


DTC B1605 DRIVER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM


DTC B1606 DRIVER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM


DTC B1609 FRONT PASSENGER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM


DTC B1610 FRONT PASSENGER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM


DTC B1611 FRONT PASSENGER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM


DTC B1612 FRONT PASSENGER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM


DTC B1641 REAR IMPACT SENSOR FOR ANALOG G-SENSOR FAIL


DTC B1643 REAR IMPACT SENSOR FOR HIGH VOLTAGE SHUTDOWN COMMUNICATION ERROR


DTC B1698 SRS-ECU COLLISION DECISION (HIGH VOLTAGE SHUTDOWN)

SYMPTOM CHART
SYMPTOM PROCEDURES

DATA LIST REFERENCE TABLE

ACTUATOR TEST REFERENCE TABLE
POST-COLLISION DIAGNOSIS
INDIVIDUAL COMPONENT SERVICE
WARNING/CAUTION LABELS
FRONT IMPACT SENSORS
SRS CONTROL UNIT (SRS-ECU)
DRIVER''S AIR BAG MODULE AND CLOCK SPRING

DRIVER''S AIR BAG MODULE AND CLOCK SPRING REMOVAL AND INSTALLATION

DRIVER''S AIR BAG MODULE INSPECTION
PASSENGER''S (FRONT) AIR BAG MODULE

PASSENGER''S (FRONT) AIR BAG MODULE REMOVAL AND INSTALLATION

PASSENGER''S (FRONT) AIR BAG MODULE INSPECTION
SIDE-AIRBAG MODULE(S)
CURTAIN AIR BAG MODULE(S)
SIDE IMPACT SENSOR
REAR DETECT SENSOR
SEAT BELTS WITH PRE-TENSIONER
PASSENGER''S AIR BAG CUT OFF SWITCH

PASSENGER AIR BAG CUT OFF SWITCH REMOVAL AND INSTALLATION

PASSENGER AIR BAG CUT OFF SWITCH INSPECTION
PASSENGER''S AIR BAG OFF INDICATOR LAMP

PASSENGER''S AIR BAG OFF INDICATOR LAMP REMOVAL AND INSTALLATION

PASSENGER''S AIR BAG OFF INDICATOR LAMP CHECK
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
PRETENSIONER FITTED SEATBELT DISPOSAL PROCEDURE
AUXILIARY BATTERY
ELECTRIC MOTOR SWITCH

SPECIAL TOOL(S)
TROUBLESHOOTING

SYMPTOM CHART
SYMPTOM PROCEDURES
ON-VEHICLE SERVICE

ELECTRIC MOTOR SWITCH REMOVAL AND INSTALLATION
INSPECTION
IMMOBILIZER SYSTEM

SPECIAL TOOL(S)
TROUBLESHOOTING

DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES


B1702 RECEPTION ERROR OF TRANSPONDER DATA


B1703 TRANSPONDER DATA INCONSISTENT


B1722 TRANSPONDER ANTENNA FAILURE


B1731 IMMOBILIZER COMMUNICATION FAILURE


B1761 VIN NOT RECORDED


B1766 TRANSPONDER REGISTERED FOR OTHER VEHICLE

SYMPTOM CHART
SYMPTOM PROCEDURES

DATA LIST REFERENCE TABLE

CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE

IMMOBLIZER-ECU REMOVAL AND INSTALLATION
COMBINATION METER

SERVICE SPECIFICATION(S)

SPECIAL TOOL(S)
TROUBLESHOOTING

DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES


CODE NO.B1200 ODOMETER FAILURE


CODE NO.U1073 BUS-OFF


CODE NO.U1100 EV ECU CAN TIMEOUT


CODE NO.U1102 ASC/TCL/ABS TIMEOUT/NOT EQUIPPED


CODE NO.U1106 EPS CAN TIMEOUT/NOT EQUIPPED


CODE NO.U1109 COMMUNICATION TIME-OUT BETWEEN ETACS-ECU AND CAN


CODE NO.U1121 T/M (CAN MESSAGE)


CODE NO.U1122 BRAKE MODULE (CAN MESSAGE)


CODE NO.U1190 NO RECEIVE FAULT DETECT SIGNAL


CODE NO.U1206 INSTRUCTION TO SLEEP FLAG

SYMPTOM CHART
SYMPTOM PROCEDURES


POWER SUPPLY CIRCUIT


SPEEDOMETER DOES NOT WORK.


THE ENERGY USAGE INDICATOR DOES NOT WORK (THE OTHER METERS WORK).

DATA LIST REFERENCE TABLE

ACTUATOR TEST REFERENCE TABLE

CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE


SPEEDOMETER CHECK


ENERGY USAGE INDICATOR INSPECTION


METER BRIGHTNESS SETTING


SETTING SERVICE REMINDER FUNCTION
COMBINATION METER ASSEMBLY
HEADLAMP

SERVICE SPECIFICATION(S)

SPECIAL TOOL(S)
TROUBLESHOOTING

DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES


DIAGNOSIS CODE No.B1706 DETECTION OF TURN SIGNAL LAMP (FUSE BLOWOUT)


DIAGNOSIS CODE No.B1707 DETECTION OF TURN SIGNAL LAMP (OPEN CIRCUIT)

SYMPTOM CHART
SYMPTOM PROCEDURES


HEADLAMPS (LOW-BEAM) DO NOT ILLUMINATE.


HEADLAMPS (HIGH-BEAM) DO NOT ILLUMINATE.


HEADLAMPS DO NOT ILLUMINATE WHEN THE PASSING SWITCH IS TURNED ON.


THE RIGHT OR LEFT HEADLAMP DOES NOT ILLUMINATE.


HIGH-BEAM INDICATOR LAMP DOES NOT ILLUMINATE NORMALLY.


HEADLAMP AUTOMATIC SHOUTDOWN FUNCTION DOES NOT WORK NORMALLY.


THE POSITION LAMP DOES NOT ILLUMINATE.


EITHER OF THE POSITION LAMPS DOES NOT ILLUMINATE.


WHEN THE ELECTRIC MOTOR SWITCH IS TURNED TO THE ON POSITION WITH THE LIGHTING SWITCH AT THE OFF OR TAIL POSITION, THE HEADLAMPS WILL ILLUMINATE BRIEFLY.


AUTOMATIC LIGHTING FUNCTION DOES NOT WORK NORMALLY


TURN-SIGNAL LAMPS DO NOT FLASH.


THE COMFORT FLASHING FUNCTION DOES NOT WORK NORMALLY.


TURN-SIGNAL LAMP INDICATOR DOES NOT ILLUMINATE/GO OUT NORMALLY.
ON-VEHICLE SERVICE


HEADLAMP AIMING


LUMINOUS INTENSITY MEASUREMENT


HEADLAMP AUTOMATIC-SHUTDOWN FUNCTION CHECK


HEADLAMP AUTO LAMP FUNCTION CHECK


ADJUSTMENT FUNCTION

HEADLAMP REMOVAL AND INSTALLATION

HEADLAMP DISASSEMBLY AND REASSEMBLY

HEADLAMP LEVELLING SWITCH REMOVAL AND INSTALLATION

LIGHTING CONTROL SENSOR REMOVAL AND INSTALLATION
INSPECTION
REAR COMBINATION LAMP

SPECIAL TOOL(S)
TROUBLESHOOTING

SYMPTOM CHART
SYMPTOM PROCEDURES


TAIL LAMPS DO NOT ILLUMINATE.


THE RIGHT OR LEFT TAIL LAMP DOES NOT ILLUMINATE.


THE BACK-UP LAMPS DO NOT ILLUMINATE NORMALLY.


EITHER OF THE BACKUP LAMPS DOES NOT ILLUMINATE.

REAR COMBINATION LAMP REMOVAL AND INSTALLATION
INSPECTION
FOG LAMP

SERVICE SPECIFICATION(S)

SPECIAL TOOL(S)
TROUBLESHOOTING

SYMPTOM CHART
SYMPTOM PROCEDURES


FRONT FOG LAMPS DO NOT ILLUMINATE NORMALLY.


THE RIGHT OR LEFT FOG LAMP DOES NOT ILLUMINATE.


REAR FOG LAMPS DO NOT ILLUMINATE NORMALLY.
ON-VEHICLE SERVICE

FRONT FOG LAMP REMOVAL AND INSTALLATION

REAR FOG LAMP REMOVAL AND INSTALLATION
INSPECTION
SIDE TURN-SIGNAL LAMP
DAYTIME RUNNING LAMP

SPECIAL TOOL(S)
TROUBLESHOOTING

SYMPTOM CHART
SYMPTOM PROCEDURES


DAYTIME RUNNING LAMPS DO NOT ILLUMINATE NORMALLY.


THE RIGHT OR LEFT DAYTIME RUNNING LAMP DOES NOT ILLUMINATE.
ON-VEHICLE SERVICE

DAYTIME RUNNING LAMP REMOVAL AND INSTALLATION
INSPECTION
INTERIOR LAMP

SPECIAL TOOL(S)
TROUBLESHOOTING

SYMPTOM CHART
SYMPTOM PROCEDURES


THE FRONT AND REAR ROOM LAMP DO NOT ILLUMINATE NORMALLY.


ONE OF THE ROOM LAMPS DOES NOT ILLUMINATE.


THE ROOM LAMP AUTO-CUT FUNCTION DOES NOT OPERATE CORRECTLY.
ON-VEHICLE SERVICE

ROOM LAMP REMOVAL AND INSTALLATION
HIGH-MOUNTED STOP LAMP
LICENCE PLATE LAMP

SPECIAL TOOL(S)
TROUBLESHOOTING

SYMPTOM CHART
SYMPTOM PROCEDURES

LICENCE PLATE LAMP REMOVAL AND INSTALLATION
HAZARD WARNING LAMP SWITCH

SPECIAL TOOL(S)
TROUBLESHOOTING

SYMPTOM CHART
SYMPTOM PROCEDURES

HAZARD WARNING LAMP SWITCH REMOVAL AND INSTALLATION

HAZARD WARNING LAMP SWITCH CHECK
HORN
COLUMN SWITCH

SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS CODE PROCEDURES

COLUMN SWITCH REMOVAL AND INSTALLATION
INSPECTION
ACCESSORY SOCKET
RADIO AND CD PLAYER

SPECIAL TOOL(S)
TROUBLESHOOTING

SYMPTOM CHART
SYMPTOM PROCEDURES


WHEN POWER SWITCH IS TURNED "ON," NO POWER IS AVAILABLE


NO SOUND FROM ONE SPEAKER.


POOR RECEPTION.


AUDIO ILLUMINATION DOES NOT WORK NORMALLY.


PRESET STATIONS ARE ERASED.

RADIO WITH CD PLAYER REMOVAL AND INSTALLATION
SPEAKER
ANTENNA
ETACS

SPECIAL TOOL(S)
TROUBLESHOOTING

DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES


DIAGNOSIS CODE No.B1709 ETACS-ECU INTERNAL ERROR


DIAGNOSIS CODE No.B1760 VARIANT CODING UNMATCHED


DIAGNOSIS CODE No.B1762 IGNITION OFF CURRENT DRAW (IOD) FUSE DISCONNECTED


DIAGNOSIS CODE NO.U1073 BUS OFF


DIAGNOSIS CODE NO.U1100, U1101 ENGINE-ECU TIME-OUT


DIAGNOSIS CODE No.U1102 ABS-ECU TIME-OUT


CODE NO.U1108 METER CAN TIMEOUT/NOT EQUIPPED


DIAGNOSIS CODE No.U1150 VEHICLE SPEED FAILURE INFORMATION

DATA LIST REFERENCE TABLE

SYMPTOM CHART
SYMPTOM PROCEDURES


CHECK THE CIRCUIT (POWER SUPPLY LINE) FROM BATTERY


THE SELECTOR LEVER REMINDER DOES NOT WORK NORMALLY.


THE ELECTRIC MOTOR REMINDER DOES NOT WORK NORMALLY.


SEAT BELT REMINDER DOES NOT WORK.


DOOR AJAR TONE ALARM FUNCTION DOES NOT WORK NORMALLY


LIGHT REMINDER TONE ALARM FUNCTION DOES NOT WORK NORMALLY


TURN-SIGNAL LAMP OPERATION SOUND FUNCTION DOES NOT WORK NORMALLY.

INPUT SIGNAL CHART
INPUT SIGNAL PROCEDURES


THE IGNITION SWITCH (ACC) SIGNAL IS NOT SENT TO THE ETACS-ECU.


THE IGNITION SWITCH (IG1) SIGNAL IS NOT SENT TO THE ETACS-ECU.


THE KEY REMINDER SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.


THE DRIVER''S DOOR LOCK ACTUATOR SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.


THE FRONT DOOR SWITCH (RH) SIGNAL IS NOT SENT TO THE ETACS-ECU.


THE FRONT DOOR SWITCH (LH) SIGNAL IS NOT SENT TO THE ETACS-ECU.


THE DOOR SWITCHES SIGNALS IS NOT SENT TO THE ETACS-ECU.


THE HAZARD WARNING LAMP SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.


THE COLUMN SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.


THE SEAT BELT SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.

CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE

ETACS-ECU REMOVAL AND INSTALLATION
DEFOGGER

SPECIAL TOOL(S)
TROUBLESHOOTING
SYMPTOM PROCEDURES
ON-VEHICLE SERVICE

DEFOGGER SWITCH REMOVAL AND INSTALLATION
SPECIAL TOOL(S)
TEST EQUIPMENT
SERVICE PRECAUTIONS
PRECAUTIONS ON HOW TO REPAIR THE CAN BUS LINES
EXPLANATION ABOUT THE M.U.T.-III CAN BUS DIAGNOSTICS
TROUBLESHOOTING
CAN COMMUNICATION-RELATED DIAGNOSIS CODE TABLE
PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
SERVICE PLUG REMOVAL STEPS CHECK SHEET
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS
EV-ECU

SPECIAL TOOL(S)

DIAGNOSIS TROUBLESHOOTING FLOW

DIAGNOSIS FUNCTION

WARNING LAMP AND INDICATOR CHECK

DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES


CODE No. C2005 POWER SUPPLY LOW VOLTAGE 1 (VP), C2006 POWER SUPPLY LOW VOLTAGE 2 (VP)


CODE No. C2007 POWER SUPPLY HIGH VOLTAGE (VP)


CODE No. C200A FAIL SAFE RELAY COIL (VP)


CODE No. C200E FALI SAFE RELAY STUCK ON (VP), C200F FALI SAFE RELAY STUCK OFF (VP)


CODE No. C2010 CONTROL RELAY 1 COIL (VP), C2018 CONTROL RELAY 1 STUCK OFF (VP)


CODE No. C2011 CONTROL RELAY 2 COIL (VP), C2019 CONTROL RELAY 2 STUCK OFF (VP)


CODE No. C2016 CONTROL RELAY 1,2 STUCK ON (VP)


CODE No. C201A PUMP MOTOR STUCK (VP)


CODE No. C2020 VACUUM SENSOR POWER VOLTAGE (VP)


CODE No. C2021 VACUUM SENSOR FAIL OUTPUT VOLTAGE (VP)


CODE No. C2022 VACUUM SENSOR VALUE STUCK (VP)


CODE No. C202A PUMP MOTOR DRIVE LONG TIME (VP)


CODE No. C202B VACUUM PRESSURE ABNORMAL LOSS (VP)


CODE No. C202C PRESSURE LONG TIME LOW (VP)


CODE No. C202E PUMP OPERATION WATCH (VP)


CODE No. P00B3 WATER TEMPERATURE SENSOR SHORT, P00B4 WATER TEMPERATURE SENSOR OPEN


CODE No. P0513 INCORRECT IMMOBILIZER KEY


CODE No. P0560 12V CONTROL VOLTAGE FAIL (MCU)


CODE No. P0562 BATTERY VOLTAGE TOO LOW


CODE No. P0604 RAM ERROR


CODE No. P0605 ROM ERROR


CODE No. P060B ECU (AD CONVERTER FAIL)


CODE No. P060C ECU (PROCESSOR FAIL)


CODE No. P062F ECU (EEPROM FAIL)


CODE No. P0630 CHARSSIS NO. NOT PROGRAMMED


CODE No. P0646 A/C POWER SUPPLY RELAY LOW, P0647 A/C POWER SUPPLY RELAY HIGH


CODE No. P0691 RADIATOR FAN 1 RELAY CIRCUIT LOW, P0692 RADIATOR FAN 1 RELAY CIRCUIT HIGH


CODE No. P0693 RADIATOR FAN 2 RELAY CIRCUIT LOW, P0694 RADIATOR FAN 2 RELAY CIRCUIT HIGH


CODE No. P0705 INHIBITOR SWITCH


CODE No. P0A01 RADIATOR FAN 1,2 MALFUNCTION


CODE No. P0A05 WATER PUMP (DRIVE SIGNAL LINE)


CODE No. P0A09 DCDC CONVERTER FAIL (1)


CODE No. P0A0A INTER LOCK SW


CODE No. P0A10 DCDC CONVERTER FAIL (2)


CODE No. P0A2A MOTOR COIL TEMPERATURE SENSOR (MCU)


CODE No. P0A3D IGBT2 TEMPERATURE HIGH (MCU)


CODE No. P0A51 CURRENT SENSOR (MCU)


CODE No. P0A78 IGBT FAIL (MCU)


CODE No. P0A90 MOTOR OVER CURRENT 2 (MCU)


CODE No. P0AA1 MAIN CONTACTOR P WELD


CODE No. P0AA4 MAIN CONTACTOR N WELD


CODE No. P0ABA MOTOR DRIVE VOLTAGE SENSOR (MCU)


CODE No. P0ABF BATTERY CURRENT SENSOR (BMU)


CODE No. P0ADB MAIN CONTACTOR P CIRCUIT LOW, P0ADF MAIN CONTACTOR N CIRCUIT LOW


CODE No. P0AE2 PRE-CHARGE CONTACTOR WELD


CODE No. P0AE6 PRE-CHARGE CONTACTOR CIRCUIT LOW, P0AE7 PRE-CHARGE CONTACTOR CIRCUIT HIGH


CODE No. P0AED IGBT TEMPERATURE SENSOR (MCU)


CODE No. P0C73 WATER PUMP (LOW SPEED)


CODE No. P0C74 WATER PUMP (HIGH SPEED)


CODE No. P1231 ASC DATA PLAUSIBILITY


CODE No. P1602 SYSTEM LSI COMMUNICATION


CODE No. P1A00 APS (MAIN) POWER SUPPLY CIRCUIT


CODE No. P1A01 APS (SUB) POWER SUPPLY CIRCUIT


CODE No. P1A02/3/4/5/6/7 SHIFT POSITION SW: P/R/N/D/B/C


CODE No. P1A08/9/A/B/C/D INHIBITOR SW: P/R/N/D/B/C


CODE No. P1A0E BACKLAMP RELAY CIRCUIT LOW, P1A0F BACKLAMP RELAY CIRCUIT HIGH


CODE No. P1A10 OBC POWER SUPPLY CIRCUIT LOW, P1A11 OBC POWER SUPPLY CIRCUIT HIGH


CODE No. P1A12 OBC ABNORMAL STOP


CODE No. P1A14 QUICK CHARGE CONTACTOR CIRCUIT LOW, P1B0A QUICK CHARGE CONTACTOR CIRCUIT HIGH


CODE No. P1A15 HIGH VOLTAGE CIRCUIT (1)


CODE No. P1A16 HIGH VOLTAGE CIRCUIT (2)


CODE No. P1A17 HIGH VOLTAGE CIRCUIT (3)


CODE No. P1A18 MCU SHUT DOWN CIRCUIT


CODE No. P1A19 MCU SHUT DOWN CIRCUIT (INTERNAL)


CODE No. P1A1A MCU PROCESSOR


CODE No. P1A1B MOTOR DRIVE VOLTAGE LOW (MCU)


CODE No. P1A1C MOTOR DRIVE VOLTAGE HIGH (MCU)


CODE No. P1A1E EEPROM FAIL (MCU)


CODE No. P1A1F MOTOR COIL TEMPERATURE HIGH (MCU)


CODE No. P1A20 MOTOR RPM FAIL (MCU)


CODE No. P1A21 MOTOR RESOLVER VALUE (MCU)


CODE No. P1A22 MOTOR DRIVE VOLTAGE ULTRA HI (MCU)


CODE No. P1A23 EV ECU MODE UNKNOWN (MCU)


CODE No. P1A24 READY SIGNAL TIMEOUT (MCU)


CODE No. P1A25 DISCHARGE ON TIMEOUT (MCU)


CODE No. P1A26 DISCHARGE OFF TIMEOUT (MCU)


CODE No. P1A27 EV TORQUE REQUEST ERROR (MCU)


CODE No. P1A28 EV ECU FAIL (MCU)


CODE No. P1A29 MOTOR OVER CURRENT 1 (MCU)


CODE No. P1A2A IGBT OVER CURRENT (MCU)


CODE No. P1A2B THREE PHASE LINE (MCU)


CODE No. P1A2D BATTERY COOLING FAN (BMU)


CODE No. P1A2F CELL MALFUNCTION (BMU)


CODE No. P1A30 CELL VOLTAGE LOW (BMU)


CODE No. P1A31 CELL VOLTAGE HIGH (BMU)


CODE No. P1A32 BATTERY TEMPERATURE (BMU)


CODE No. P1A33 CELL VOLTAGE SENSOR (BMU)


CODE No. P1A34 BATTERY TEMPERATURE SENSOR (BMU)


CODE No. P1A35 BALANCER ERROR (BMU)


CODE No. P1A38 CELL NUMBER ERROR (BMU)


CODE No. P1A39 CHARGE STATE SIGNAL ERROR (BMU)


CODE No. P1A3D A/D REFERENCE VOLTAGE (MCU)


CODE No. P1A3E CPU ATMOSPHERE TEMPERATURE HIGH (MCU)


CODE No. P1A3F CPU TEMPERATURE SENSOR (MCU)


CODE No. P1A44 LEAK DETECTION (BMU)


CODE No. P1A45 LEAK SENSOR DETECTION CIRCUIT (BMU)


CODE No. P1AC5 MCU MESSAGE LOST (BMU)


CODE No. P1AE6 EEPROM FAIL (BMU)


CODE No. P1AF1 MCU READY SIGNAL TIMEOUT


CODE No. P1AF2 MCU DISCHARGE DIRECTION F/B


CODE No. P1AF3 BMU READY TIMEOUT


CODE No. P1AF4 CONTROL POWER SUPPLY VOLTAGE (BMU)


CODE No. P1AF5 CMU ID AUTO NUMBERING ERROR (BMU)


CODE No. P1AF6 ON BOARD CHARGING TIME OVER


CODE No. P1AF7 OBC READY TIMEOUT, P1AF8 OBC CHARGING STOP PROCESS TIMEOUT


CODE No. P1AF9 QUICK CHARGER INITIAL CHECK TIMEOUT


CODE No. P1AFA QUICK CHARGER READY TIMEOUT, P1AFE QUICK CHARGER MALFUNCTION, P1AFF QUICK CHARGER CONNNECTOR LOCK, P1B00 QUICK CHARGER BATTERY ERROR


CODE No. P1AFB QUICK CHARGING TIME OVER


CODE No. P1AFC QUICK CHARGING CURRENT


CODE No. P1AFD QUICK CHARGING VOLTAGE


CODE No. P1B01 QUICK CHARGER VEHICLE ERROR


CODE No. P1B02 QUICK CHARGE CURRENT STOP TIMEOUT, P1B03 QUICK CHARGE STOP PROCESS TIMEOUT


CODE No. P1B04 CHARGING CELL MAX VOLTAGE HIGH, P1B05 CHARGING CELL MIN VOLTAGE LOW, P1B07 CHARGING TOTAL BATTERY VOLTAGE


CODE No. P1B06 CHARGING CELL MAX TEMPERATURE HIGH


CODE No. P1B08 CHARGING CONDENSER VOLTAGE


CODE No. P1B09 MCU CAN TIMEOUT/ NOT EQUIPPED


CODE No. P1B0B ABS VEHICLE SPEED DATA, P1B22 FL WHEEL SPEED DATA, P1B23 FR WHEEL SPEED DATA, P1B24 RL WHEEL SPEED DATA, P1B25 RR WHEEL SPEED DATA


CODE No. P1B0C ON BOARD CHARGING OVER CURRENT, P1B21 OBC OUTPUT CURRENT


CODE No. P1B0D QUICK CHARGING OVER CURRENT


CODE No. P1B19 BRAKE PEDAL STROKE SENSOR HIGH, P1B1A BRAKE PEDAL STROKE SENSOR LOW


CODE No. P1B1B BRAKE PEDAL STROKE SENSOR POWER CIRCUIT


CODE No. P1B1C ETACS MESSAGE LOST (MCU)


CODE No. P1B1D METER MESSAGE LOST (MCU)


CODE No. P1B1E ETACS MESSAGE LOST (BMU)


CODE No. P1B1F METER MESSAGE LOST (BMU)


CODE No. P1B26 FRONT/REAR TIRE DIAMETER DIFFERENCE (1), P1B27 FRONT/REAR TIRE DIAMETER DIFFERENCE (2)


CODE No. P1B28 CRASH DETECTION


CODE No. P1B29 ON BOARD CHARGE CONNECTOR HIGH


CODE No. P1B2A ON BOARD CHARGE CONNECTOR LOW


CODE No. P1B2B WATER PUMP POWER SUPPLY RELAY OPEN/SHORT


CODE No. P1B2D CHASSIS NO. MISMATCH


CODE No. P1B2E KEY CODE NOT PROGRAMMED


CODE No. P1B31 BRAKE FLUID PRESSURE SENSOR


CODE No. P1B32 CHASSIS NO. VERIFICATIOBN TIMEOUT


CODE No. P1B33 BATTERY LOW TEMPERATURE (BMU)


CODE No. P1B34 CMU SENSOR FAIL


CODE No. P1B35 SAS DATA FAIL


CODE No. P1B36 YAW RATE/G SENSOR DATA FAIL


CODE No. P1B37 BRAKE PEDAL STROKE SENSOR FIXED


CODE No. P2122 APS (MAIN) LOW, P2123 APS (MAIN) HIGH


CODE No. P2127 APS (SUB) LOW, P2128 APS (SUB) HIGH


CODE No. P2138 APS (MAIN/SUB) CORRELATION


CODE No. P2805 SHIFT/INHIBITOR POSITION DIFFERENCE


CODE No. U1073 BUS-OFF


CODE No. U1080 V-CAN BUS-OFF (MCU)


CODE No. U1081 V-CAN BUS-OFF (BMU)


CODE No. U1090 BATTERY-CAN ERROR (BMU)


CODE No. U1102 ASC/TCL/ABS TIMEOUT/ NOT EQUIPPED


CODE No. U1104 SAS CAN TIMEOUT/NOT EQUIPPED


CODE No. U1105 YR/G CAN TIMEOUT/NOT EQUIPPED


CODE No. U1108 METER CAN TIMEOUT/ NOT EQUIPPED


CODE No. U1109 ETACS CAN TIMEOUT/ NOT EQUIPPED


CODE No. U1110 COMP-HTR CAN TIMEOUT


CODE No. U111B MCU CAN TIMEOUT


CODE No. U1117 IMMOB. CAN TIMEOUT/NOT EQUIPPED


CODE No. U111C BMU CAN TIMEOUT


CODE No. U111D OBC CAN TIMEOUT


CODE No. U1160 EV ECU MESSAGE LOST (MCU)


CODE No. U1161 EV ECU MESSAGE LOST (BMU)


CODE No. U116A CHG-CAN BUS-OFF, U116B QUICK CHARGER CHG-CAN TIMEOUT


CODE No. U1190 NO RECEIVE FAULT DETECT SIGNAL


CODE No. U1801 AIRBAG COMMUNICATION LINE SHORT, U1802 AIRBAG COMMUNICATION LINE OPEN, U1803 AIRBAG SIGNAL FRAME ERROR, U1804 AIRBAG SIGNAL PARITY ERROR, U1805 AIRBAG SIGNAL RECEIVE CYCLE, U1806 AIRBAG SIGNAL DATA ERROR


CODE No. U1900 LOSS OF MCU MESSAGE (K-LINE), U1910 RECEIVED ERROR FROM MCU (K-LINE)


CODE No. U1901 LOSS OF BMU MESSAGE (K-LINE), U1911 RECEIVED ERROR FROM BMU (K-LINE)


CODE No. U1920 K-LINE ERROR (MCU)


CODE No. U1921 K-LINE ERROR (BMU)

SYMPTOM CHART
SYMPTOM PROCEDURES


EV-ECU POWER SUPPLY SYSTEM


THE COMBINATION METER DOES NOT ILLUMINATE EVEN IF THE ELECTRIC MOTOR SWITCH IS TURNED ON.


THE READY INDICATOR DOES NOT ILLUMINATE EVEN IF THE ELECTRIC MOTOR SWITCH IS TURNED TO THE START POSITION.


THE CRUISING RANGE SHORTENED.


BAD MILEAGE

DATA LIST REFERENCE TABLE

ACTUATOR TEST REFERENCE TABLE

CHECK AT EV-ECU TERMINAL
ON-VEHICLE SERVICE
EV-ECU
ELECTRIC MOTOR CONTROL UNIT (EMCU) AND MOTOR (ELECTRIC MOTOR UNIT)

LUBRICANTS

SEALANTS AND ADHESIVES

SPECIAL TOOLS

DIAGNOSIS TROUBLESHOOTING FLOW

DIAGNOSIS FUNCTION

DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES


CODE No. P0562 BATTERY VOLTAGE TOO LOW


CODE No. P0563 BATTERY VOLTAGE TOO HIGH


CODE No. P0604 RAM ERROR


CODE No. P0605 ROM ERROR


CODE No. P062F ECU (EEPROM FAIL)


CODE No. P0630 CHASSIS NO. NOT PROGRAMMED


CODE No. P0A0D MOTOR DRIVE VOLTAGE HIGH (HW DETECT)


CODE No. P0A3C IGBT1 TEMPERATURE HIGH, P0A3D IGBT2 TEMPERATURE HIGH (MCU)


CODE No. P0A43 MOTOR RESOLVER OPEN/SHORT


CODE No. P0A51 CURRENT SENSOR (MCU)


CODE No. P0A78 IGBT FAIL (MCU)


CODE No. P0A90 MOTOR OVER CURRENT 2 (MCU)


CODE No. P0ABA MOTOR DRIVE VOLTAGE SENSOR (MCU)


CODE No. P0AEF IGBT1 TEMPERATURE SENSOR CIRCUIT LOW, P0AF0 IGBT1 TEMPERATURE SENSOR CIRCUIT HIGH, P0AF4 IGBT2 TEMPERATURE SENSOR CIRCUIT LOW, P0AF5 IGBT2 TEMPERATURE SENSOR CIRCUIT HIGH


CODE No. P0C11 MOTOR COIL U PHASE TEMPERATURE (HIGH), P0C12 MOTOR COIL V PHASE TEMPERATURE (HIGH), P0C13 MOTOR COIL W PHASE TEMPERATURE (HIGH)


CODE No. P1A1B MOTOR DRIVE VOLTAGE LOW (MCU)


CODE No. P1A1C MOTOR DRIVE VOLTAGE HIGH (MCU)


CODE No. P1A23 EV ECU MODE UNKNOWN (MCU)


CODE No. P1A24 READY SIGNAL TIMEOUT (MCU)


CODE No. P1A25 DISCHARGE ON TIMEOUT (MCU)


CODE No. P1A26 DISCHARGE OFF TIMEOUT (MCU)


CODE No. P1A27 EV TORQUE REQUEST ERROR (MCU)


CODE No. P1A29 MOTOR OVER CURRENT 1 (MCU)


CODE No. P1A2A IGBT OVER CURRENT (MCU)


CODE No. P1A2B THREE PHASE LINE (MCU)


CODE No. P1A3D A/D REFERENCE VOLTAGE (MCU)


CODE No. P1A3E CPU ATMOSPHERE TEMPERATURE HIGH (MCU)


CODE No. P1A3F CPU TEMPERATURE SENSOR (MCU)


CODE No. P1B0E/10/12 MOTOR COIL TEMPERATURE U/V/W PHASE HIGH, P1B0F/11/13 MOTOR COIL TEMPERATURE U/V/W PHASE LOW


CODE No. P1B14 EV-ECU FAIL 1 (TEMPERATURE)


CODE No. P1B15 EV-ECU FAIL 2 (VOLTAGE)


CODE No. P1B16 EV-ECU FAIL 3 (TORQUE REQUEST)


CODE No. P1B17 EV-ECU FAIL 4 (IGBT HEAT)


CODE No. P1B18 EV-ECU LOST


CODE No. U1073 BUS-OFF


CODE No. U1108 METER CAN TIMEOUT/NOT EQUIPPED


CODE No. U1109 ETACS CAN TIMEOUT/NOT EQUIPPED


CODE No. U1100 EV ECU CAN TIMEOUT (1)


CODE No. U1910 RECEIVED ERROR FROM MCU (K-LINE)


CODE No. U1920 K-LINE ERROR (MCU)

SYMPTOM CHART
SYMPTOM PROCEDURES

DATA LIST REFERENCE TABLE

ACTUATOR TEST REFERENCE TABLE

CHECK AT MCU TERMINAL
ON-VEHICLE SERVICE
INVERTER
MOTOR (ELECTRIC MOTOR UNIT)
BATTERY MANAGEMENT UNIT (BMU) AND MAIN BATTERY

SERVICE SPECIFICATIONS

SEALANTS AND ADHESIVES

LUBRICANTS

SPECIAL TOOLS

DIAGNOSIS TROUBLESHOOTING FLOW

DIAGNOSIS FUNCTION

INSPECTION CHART FOR DIAGNOSIS CODE

SERVICE DATA ITEM LIST CORRESPONDING TO DIAGNOSIS CODE OF EACH MODULE
DIAGNOSIS CODE PROCEDURES


CODE NO. P1A40: MAIN BATTERY CURRENT SENSOR (HIGH) ABNORMAL


CODE NO. P1A41: MAIN BATTERY CURRENT SENSOR (LOW) ABNORMAL


CODE NO. P1A42: POWER SUPPLY CIRCUIT OF MAIN BATTERY CURRENT SENSOR ABNORMAL


CODE NO. P1A43: DETECTION CIRCUIT OF MAIN BATTERY CURRENT SENSOR ABNORMAL


CODE NO. P1A44: DETECTING GROUND FAULT


CODE NO. P1A46: DETECTION CIRCUIT OF MAIN BATTERY GROUND FAULT DETECTOR ABNORMAL


CODE NO. P1A47: POWER SUPPLY OF MAIN BATTERY COOLING FAN RELAY ABNORMAL (SHORT CIRCUITS TO POWER SUPPLY SYSTEM, OPEN CIRCUITS)


CODE NO. P1A48: OUTPUT CIRCUIT OF MAIN BATTERY COOLING FAN RELAY ABNORMAL


CODE NO. P1A4B: VOLTAGE OF EACH BATTERY CELL ABNORMAL


CODE NO. P1A4C: BMU CONTROL POWER SUPPLY VOLTAGE ABNORMAL


CODE NO. P1A4D: EV-ECU CONTROL POWER SUPPLY VOLTAGE ABNORMAL


CODE NO. P1A4E: POWER SUPPLY OF MAIN BATTERY COOLING FAN RELAY ABNORMAL (SHORT CIRCUITS TO EARTH SYSTEM)


CODE NO. P1A4F: ROM ABNORMAL (BMU)


CODE NO. P1A50: RAM ABNORMAL (BMU)


CODE NO. P1A51: EEPROM ABNORMAL (BMU)


CODE No. P1AXX: CMUXX BATTERY CELL LOW VOLTAGE ABNORMAL


CODE NO. P1AXX: CMU01 BATTERY CELL HIGH VOLTAGE ABNORMAL


CODE NO. P1AXX: CMU01 MODULE TEMPERATURE ABNORMAL (HIGH INPUT)


CODE NO. P1AXX: CMU01 BATTERY CELL VOLTAGE SENSOR ABNORMAL


CODE NO. P1AXX: CMU01 MODULE TEMPERATURE SENSOR ABNORMAL


CODE NO. P1AXX: CMU01 BALANCER ABNORMAL


CODE NO. P1AA7: EV-ECU SIGNAL TIME-OUT


CODE NO. P1AA8: LOCAL CAN (FOR MAIN BATTERY) SIGNAL TIME-OUT


CODE NO. P1AXX: CMU01 MODULE TEMPERATURE ABNORMAL (LOW INPUT)


CODE NO. P1AC1: MAIN BATTERY COOLING FAN FAILED (DRIVING ABNORMAL)


CODE NO. P1AC2: MAIN BATTERY COOLING FAN FAILED (SHORT CIRCUITS TO POWER SUPPLY SYSTEM)


CODE NO. P1AC3: MAIN BATTERY COOLING FAN FAILED (STOP ABNORMAL)


CODE NO. P1AC4: CALCULATION ABNORMAL


CODE NO. U1073: BUS OFF


CODE NO. U1082: LOCAL CAN (FOR MAIN BATTERY) BUS OFF


CODE NO. U1100: EV-ECU TIME-OUT


CODE NO. U1108: COMBINATION METER TIME-OUT


CODE NO. U1109: ETACS-ECU TIME-OUT


CODE NO. U111B: MCU TIME-OUT


CODE NO. U11A0: CMU01 TIME-OUT


CODE NO. U1922: K-LINE RECEIVING SIGNAL ERROR


CODE NO. U1926: EV-ECU CAN ABNORMAL

INSPECTION CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES

BMU DATA LIST REFERENCE TABLE

CMU DATA LIST REFERENCE TABLE

BMU ACTUATOR TEST REFERENCE TABLE

CHECK AT THE BMU TERMINALS

INSPECTION PROCEDURE USING AN OSCILLOSCOPE
ON-VEHICLE SERVICE


PROCEDURES FOR SMOOTHING CELL VOLTAGE


MAIN BATTERY COOLING FAN RELAY CONTINUITY CHECK


CHECK ON COIL RESITANCE OF CONTACOTOR


CHECK ON SERVICE PLUG


CHECK ON SERVICE PLUG SWITCH


LOCAL CAN ( FOR MAIN BATTERY) TERMINATING RESISTANCE CHECK


CHECK ON MAIN BATTERY CURRENT SENSOR


MAIN BATTERY CAPACITY MEASUREMENT


CHECK ON MAIN BATTERY CAPACITY


CHECK AND REPLACEMENT OF THE HIGH-VOLTAGE FUSE INSIDE THE MAIN BATTERY
BATTERY MANAGEMENT UNIT (BMU)
MAIN BATTERY
ON BOARD CHARGER/DC-DC CONVERTER (OBC)

SERVICE SPECIFICATIONS

SPECIAL TOOLS

DIAGNOSIS TROUBLESHOOTING FLOW

DIAGNOSIS FUNCTION

DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES


CODE NO. 01: OUTPUT VOLTAGE ABNORMAL


CODE NO. 02: LOAD CONNECTION ABNORMAL (MAIN BATTERY NOT CONNECTED)


CODE NO. 03: OUTPUT CURRENT ABNORMAL


CODE NO. 04: CONTROL POWER SUPPLY VOLTAGE ABNORMAL


CODE NO. 06: AC INPUT VOLTAGE ABNORMAL


CODE NO. 11: VOLTAGE COMMAND ABNORMAL


CODE NO. 12: CURRENT COMMAND ABNORMAL


CODE NO. 13: EV-ECU LOST


CODE NO. 15: POWER FACTOR CORRECTION (PFC) CIRCUIT TEMPERATURE ABNORMAL


CODE NO. 16: TEMPERATURE IN INCREASING VOLTAGE AREA ABNORMAL


CODE NO. 17: INSIDE AMBIENT TEMPERATURE ABNORMAL (BOOST CIRCUIT RECTIFIER TEMPERATURE ABNORMAL)


CODE NO. 26: CHARGING CURRENT LIMITED (TEMPERATURE INCREASE)


CODE NO. 27: AC INPUT CURRENT ABNORMAL


CODE NO. 28: EEPROM ABNORMAL


CODE NO. 29: PILOT SIGNAL ABNORMAL


CODE NO. 30: ELECTRIC MOTOR CIRCUIT ABNORMAL


CODE NO. 31: TEMPERATURE IN INCREASING VOLTAGE AREA ABNORMAL 2


CODE NO. 32: CHARGING CURRENT LIMITED (INPUT VOLTAGE DECREASE)


CODE NO. 33: ROM/RAM ABNORMAL


CODE NO. 35: AD CONVERSION MODULE ABNORMAL


CODE NO. 39: POWER FACTOR CORRECTION (PFC) CIRCUIT OUTPUT VOLTAGE ABNORMAL


CODE NO. 41: INPUT CURRENT SENSOR 0 POINT ABNORMAL


CODE NO. 42: OUTPUT CURRENT SENSOR 0 POINT ABNORMAL


CODE NO. 43: INVERTER OVERCURRENT ABNORMAL


CODE NO. 44: RECTIFICATION OVERVOLTAGE ABNORMAL


CODE NO. 45: RECTIFICATION OVERCURRENT ABNORMAL

SYMPTOM CHART
SYMPTOM PROCEDURES


COMMUNICATIONS CANNOT BE DONE BETWEEN M.U.T.-III AND ON BOARD CHARGER


CHARGE WARNING LAMP OF AUXILIARY BATTERY LIT IN READY STATUS


ALTHOUGH REGULAR CHARGING IS POSSIBLE, READY INDICATOR (GREEN LAMP) AND CHARGE INDICATOR (ORANGE LAMP) ARE NOT LIT


READY INDICATOR (GREEN LAMP) IS NOT LIT (REGULAR CHARGING IS IMPOSSIBLE)


ALTHOUGH READY INDICATOR (GREEN LAMP) IS LIT, CHARGE INDICATOR (ORANGE LAMP) IS NOT LIT (REGULAR CHARGING IS IMPOSSIBLE)


ALTHOUGH READY INDICATOR (GREEN LAMP) AND CHARGE INDICATOR (ORANGE LAMP) ARE LIT, REGULAR CHARGING IS IMPOSSIBLE


FAULT INDICATOR (RED LAMP) IS LIT


FAULT INDICATOR (RED LAMP) BLINKS


POWER SUPPLY SYSTEM OF ON BOARD CHARGER


CHARGING DOES NOT START, OR THE CHARGING INDICATOR IS NOT ILLUMINATED WHEN THE CHARGER IS CONNECTED TO DOMESTIC POWER SUPPLY.


CHARGING TIME IS LONGER THAN USUAL, OR CHARGING DOES NOT STOP.


DOMESTIC CIRCUIT BREAKER INTERRUPTS THE POWER SUPPLY.


ELECTRIC SHOCK


DURING A REGULAR CHARGING, THE CHARGING INDICATOR DOES NOT FLASH.
ON-VEHICLE SERVICE
ON BOARD CHARGER/DC-DC CONVERTER (OBC)
CHARGING CABLE
EV CHARGING CABLE (REGULAR CHARGER)
QUICK CHARGING SYSTEM
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SPECIAL TOOL(S)
TROUBLESHOOTING

DIAGNOSIS TROUBLESHOOTING FLOW

DIAGNOSIS FUNCTION

DIAGNOSIS CODE CHART<A/C CONTROL ASSEMBLY (A/C-ECU)>
DIAGNOSIS CODE PROCEDURES<A/C CONTROL ASSEMBLY (A/C-ECU)>


B1001 INTERIOR TEMPERATURE SENSOR SYSTEM


B1011 AMBIENT TEMPERATURE SENSOR SYSTEM


B1016 HEATER WATER TEMPERATURE SYSTEM


B1021 AIR THERMO SENSOR SYSTEM


B1041 POTENTIOMETER SYSTEM FOR THE FRONT AIR MIX DAMPER


B1045 MOTOR DRIVE SYSTEM FOR THE FRONT AIR MIX DAMPER


B1061 POTENTIOMETER SYSTEM FOR AIR OUTLET CHANGEOVER DAMPER


B1065 MOTOR DRIVE SYSTEM FOR AIR OUTLET SWITCHING DAMPER


B1083 EEPROM ERROR

DIAGNOSIS CODE CHART<A/C CONTROL UNIT>
DIAGNOSIS CODE PROCEDURES<A/C CONTROL UNIT>


B1081 COCTROL PANEL COMM.ERROR


B1083 EEPROM ERROR


B1101 ELC. COMPRESSOR (ETERNITY)


B1102 ELC. COMPRESSOR (CURRENT)


B1103 ELC. COMPRESSOR (POWER)


B1104 ELC. COMPRESSOR (HEART)


B1105 ELC. COMPRESSOR (COMMUNICATION)


B1106 ELC. COMPRESSOR INPUT VOLT.(LOW)


B1107 ELC. COMPRESSOR INPUT VOLT.


B1108 ELECTRIC WATR HEATER FAIL 1


B1109 ELECTRIC WATR HEATER FAIL 2


B1110 ELECTRIC WATR HEATER FAIL 3


B1111 ELC.WATER HEATER INLET SNS.LOW


B1112 ELC.WATER HEATER INLET SNS.HIGH


B1113 ELC.WATER HEATER OUTLET SNS.LOW


B1114 ELC.WATER HEATER OUTLET SNS.HIGH


B1115 ELECTRIC WATER PUMP MALFUNCTION


B1116 ELECTRIC WATER PUMP HARNESS


B1117 ELC.COMPRESSOR (CONTROL)


B1118 ELC.COMPRESSOR (TEMP.SENSOR)


B1121 IN/OUT SELECT DAMPER CIRCUIT HI


B1122 IN/OUT SELECT DAMPER CIRCUIT HI


B1123 IN/OUT SELECT DAMPER MALFUNCTION


U1073 BUS-OFF


U1100 EV-ECU CAN TIMEOUT


U1102 ASC/TCL/ABS TIMEOUT/NOT EQUIPPED


U1108 METER CAN TIMEOUT/NOT EQUIPPED


U1109 ETACS CAN TIMEOUT/NOT EQUIPPED


U111C BMU CAN TIMEOUT


U1190 NO RECEIVE FAULT DETECT SIGNAL

SYMPTOM CHART
SYMPTOM PROCEDURES


COOL AIR DOES NOT COME


POOR HEATER PERFORMANCE


BLOWER MOTOR DOES NOT OPERATE


BLOWER AIR AMOUNT CANNOT BE CHANGED.


INSIDE/OUTSIDE AIR CHANGEOVER IS NOT POSSIBLE.


MAX SWITCH OPERATION IS NOT ACCEPTED


A/C-ECU POWER SUPPLY SYSTEM


COMMUNICATION WITH THE M.U.T.-III IS NOT POSSIBLE<A/C-ECU>


COMMUNICATION WITH THE M.U.T.-III IS NOT POSSIBLE<A/C control unit>

DATA LIST REFERENCE TABLE<A/C CONTROLLER ASSEMBLY (A/C-ECU)>

DATA LIST REFERENCE TABLE<A/C CONTROL UNIT>

ACTUATOR TEST REFERENCE TABLE<A/C CONTROLLER ASSEMBLY (A/C-ECU)>

ACTUATOR TEST REFERENCE TABLE<A/C CONTROL UNIT>

CHECK AT ECU TERMINAL<A/C CONTROLLER ASSEMBLY (A/C-ECU)>

CHECK AT ECU TERMINAL<A/C CONTROL UNIT>
ON-VEHICLE SERVICE

RECOMMENDED TOOL

REFRIGERANT LEVEL CHECK, DRAINING AND CHARGING

PERFORMANCE TEST <VEHICLES USING R-134a REFRIGERANT>

DIAGNOSIS BY REFRIGERANT PRESSURE

SIMPLE INSPECTION OF THE A/C PRESSURE SENSOR

CHECK THE WATER HEATER FLUID

CHECK THE CONCENTRATION OF THE WATER HEATER FLUID

DRAIN AND FILL UP THE WATER HEATER FLUID.

LEAKAGE CHECK FOR WATER HEATER FLUID

CHECK THE CONCENTRATION OF THE WATER HEATER FLUID

POWER RELAY CHECK

CLEAN AIR FILTER REPLACEMENT PROCEDURE
HEATER CONTROL UNIT
HEATER UNIT AND BLOWER ASSEMBLY

HEATER UNIT AND BLOWER ASSEMBLY REMOVAL AND INSTALLATION

HEATER UNIT AND BLOWER ASSEMBLY DISASSEMBLY AND REASSEMBLY

INSPECTION
MODE SELECTION DAMPER CONTROL MOTOR, AIR MIXING DAMPER CONTROL MOTOR, OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR, POWER TRANSISTOR AND BLOWER MOTOR

MODE SELECTION DAMPER CONTROL MOTOR, AIR MIXING DAMPER CONTROL MOTOR, OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR, POWER TRANSISTOR AND BLOWER MOTOR REMOVAL AND INSTALLATION

INSPECTION
HEATER
HEATER WATER PUMP
HEATER HOSE
AMBIENT AIR TEMPERATURE SENSOR
A/C CONTROL UNIT
COMPRESSOR ASSEMBLY
CONDENSER ASSEMBLY
REFRIGERANT LINE
DUCTS
VENTILATORS
RELAY
SOLENOID AND SOLENOID VALVE
SENSOR
ECU
FUSIBLE LINK AND FUSE
INSPECTION CONNECTOR AND SPARE CONNECTOR
EARTH CABLE
EARTH
OVERALL CONFIGURATION DIAGRAM

OVERALL CONFIGURATION DIAGRAM<LOW VOLTAGE-12V (LHD)>

OVERALL CONFIGURATION DIAGRAM<LOW VOLTAGE-12V (RHD)>

OVERALL CONFIGURATION DIAGRAM<HIGH VOLTEGE>
HOOD ROOM
INSTRUMENT PANEL
FLOOR AND ROOF
DOOR
ELECTRIC MOTOR UNIT ROOM
TAILGATE
UNDER FLOOR AND ELECTRIC MOTOR UNIT ROOM<HIGH VOLTAGE (330V)>
JUNCTION BLOCK (J/B)
JOINT CONNECTOR (J/C)
CENTRALIZED JUNCTION
POWER DISTRIBUTION SYSTEM
HIGH VOLTAGE POWER SUPPLY CONTROL SYSTEM
QUICK CHARGING CONTROL SYSTEM
REGULAR CHARGING CONTROL SYSTEM
AUXILIARY BATTERY CHARGING CONTROL SYSTEM
MAIN BATTERY MANAGEMENT SYSTEM
ELECTRIC MOTOR UNIT CONTROL SYSTEM
MAIN BATTERY COOLING SYSTEM
ELECTRIC MOTOR UNIT COOLING SYSTEM
HEADLAMP
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER

TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER<LHD>

TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER<RHD>
HEADLAMP MANUAL LEVELLING SYSTEM
DAYTIME RUNNING LAMP (DRL)
FRONT FOG LAMP
REAR FOG LAMP
ROOM LAMP
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP
BACK-UP LAMP
STOP LAMP
HORN
METER AND GAUGE
BRAKE WARNING LAMP
POWER WINDOWS
CENTRAL DOOR LOCKING SYSTEM
AIR CONDITIONER
WINDSHIELD WIPER AND WASHER
REAR WIPER AND WASHER
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR
ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR

ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR<LHD>

ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR<RHD>
AUDIO SYSTEM
SPARE CONNECTOR (FOR AUDIO)
ACCESSORY SOCKET
BRAKE VACUUM GENERATION SYSTEM
ANTI-SKID BRAKING SYSTEM (ABS) AND ACTIVE STABILITY CONTROL SYSTEM (ASC)

ANTI-SKID BRAKING SYSTEM (ABS) AND ACTIVE STABILITY CONTROL SYSTEM (ASC)<LHD>

ANTI-SKID BRAKING SYSTEM (ABS) AND ACTIVE STABILITY CONTROL SYSTEM (ASC)<RHD>
SRS
HIGH VOLTAGE SHUTDOWN SYSTEM
ELECTRIC POWER STEERING SYSTEM
HEATED SEAT
IMMOBILIZER SYSTEM
SEAT BELT WARNING
DOOR AJAR WARNING BUZZER
ELECTRIC MOTOR REMINDER BUZZER
SELECT LEVER REMINDER BUZZER
CONTROLLER AREA NETWORK (CAN)